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Home >> Subaru >> 2015 >> Outback 2.5i Premium >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Continuously Variable Transaxle (CVT) (H4DO) >> Transmission Harness >> Installation

Transmission Harness: Installation

  1. Clean the mating surface of valve cover and transmission side.
  2. Check the control valve body for dust and other foreign matter.
  3. Install the O-rings.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.
    Fig 1: Locating Transmission Harness O-Rings
    G08317849Courtesy of SUBARU OF AMERICA, INC.
  4. Install the transmission harness.

    Tightening torque: 

    7 N.m (0.7 kgf-m, 5.2 ft-lb) 

    Fig 2: Locating Control Valve Body Harness Connector
    G10275027Courtesy of SUBARU OF AMERICA, INC.
  5. Attach the gasket.
    NOTE: Use a new gasket.
  6. Apply liquid gasket to the oval hole of gasket.

    Liquid gasket: 

    THREE BOND 1215B or equivalent 

    Fig 3: Locating Liquid Gasket Oval Hole
    G08578732Courtesy of SUBARU OF AMERICA, INC.
  7. Connect the transmission harness connector to the control valve body, and install the valve cover.

    Tightening torque: 

    8 N.m (0.8 kgf-m, 5.9 ft-lb) 

    Fig 4: Identifying Control Valve Body Transmission Harness Connector
    G10275026Courtesy of SUBARU OF AMERICA, INC.
  8. Install the transmission harness connector to the harness stay.
  9. Install the transmission harness stay, transmission ground terminal and harness clip.

    Tightening torque: 

    T1: 14 N.m (1.4 kgf-m, 10.3 ft-lb) 

    T2: 7 N.m (0.7 kgf-m, 5.2 ft-lb) 

    Fig 5: Locating Transmission Harness Clip
    G10275056Courtesy of SUBARU OF AMERICA, INC.
  10. Connect the harness connector to the inhibitor switch.
  11. Connect the harness connector to the turbine speed sensor, primary speed sensor, secondary speed sensor and secondary pressure sensor.
    Fig 6: Locating Turbine, Primary And Secondary Speed Sensors
    G10275046Courtesy of SUBARU OF AMERICA, INC.
  12. Install the transmission hanger and transmission radio ground cord.

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.2 ft-lb) 

    Fig 7: Identifying Transmission Hanger And Radio Ground Cord
    G10275023Courtesy of SUBARU OF AMERICA, INC.
  13. Install the air breather hose. <Ref. to INSTALLATION , Air Breather Hose.>
  14. Install the transmission case cover (large).

    Tightening torque: 

    8 N.m (0.8 kgf-m, 5.9 ft-lb) 

  15. Install the transmission assembly. <Ref. to INSTALLATION , Automatic Transmission Assembly.>
  16. Adjust the CVTF level. <Ref. to ADJUSTMENT , CVTF.>