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Home >> Subaru >> 2015 >> Forester 2.0XT Touring >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Continuously Variable Transmission (Tr580) >> Automatic Transmission Assembly >> Removal

Automatic Transmission Assembly: Removal

  1. Disconnect the ground cable from battery.
  2. Remove the air intake boot assembly. Ref. to REMOVAL .
  3. Disconnect the following connectors.
    • Transmission harness connectors
    • Inhibitor harness connector
    • Transmission radio ground terminal
      Fig 1: Identifying Transmission Harness And Inhibitor Harness Connectors And Transmission Radio Ground Terminal
      G09481375Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the starter. < Ref. to REMOVAL , Starter. >
  5. Remove the pitching stopper.
    Fig 2: Locating Bolts And Nuts Of Pitching Stopper
    G09475905Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the harness bracket, and then remove the engine harness connector.
    Fig 3: Locating Bolts Of Harness Bracket
    G09481377Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the EGR control valve harness connector, throttle position sensor harness connector and manifold absolute pressure sensor harness connector.
  8. Remove the engine hanger rear.
    Fig 4: Locating Engine Hanger Rear Bolts
    G09481378Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the service hole plug.
    Fig 5: Identifying Service Hole Plug
    G09481379Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the four bolts combining the torque converter and drive plate while rotating the crank pulley a little at a time in the same direction as engine revolution.
    CAUTION:
    • Be careful not to drop bolts into the converter housing.
    • Be careful not to damage the mounting bolts.
    Fig 6: Removing Converter Bolts
    G09481380Courtesy of SUBARU OF AMERICA, INC.
  11. Make sure the torque converter moves freely by rotating with finger through the starter installation hole.
  12. Attach the ST to the converter case.

    ST 498277200 STOPPER SET 

    Fig 7: Attaching ST To Converter Case
    G08317729Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the air breather hose from the pitching stopper bracket, and then remove the pitching stopper bracket and transmission radio ground cord.
    Fig 8: Locating Pitching Stopper Bracket Bolts
    G09481382Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the engine ground terminal.
    Fig 9: Locating Engine Ground Terminal Bolts
    G08317731Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the CVTF cooler (with warmer feature) from the transmission, and using a piece of wire, affix to a location of the body where it will not interfere with the removal of the transmission.
    Fig 10: Locating CVTF Cooler Bolts
    G08317732Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the CVTF inlet hose and outlet hose from the pipe.
    Fig 11: Identifying CVTF Inlet Hose And Outlet Hoses
    G08317733Courtesy of SUBARU OF AMERICA, INC.
  17. Set the ST.

    ST1 41099AA010 ENGINE SUPPORT BRACKET 

    ST2 41099AA020 ENGINE SUPPORT 

    Fig 12: Identifying Engine Support And Bracket
    G08317734Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the three transmission connecting bolts.
    Fig 13: Locating Transmission Connecting Bolts
    G08317735Courtesy of SUBARU OF AMERICA, INC.
  19. Lift up the vehicle.
  20. Remove the front wheels. < Ref. to REMOVAL , Tire and Wheel. >
  21. Remove the under cover - front and the under cover front - transmission.
  22. Remove the center exhaust pipe. < Ref. to REMOVAL , Rear Exhaust Pipe. >
  23. Remove the center exhaust cover.
    Fig 14: Identifying Center Exhaust Pipe And Cover
    G09481388Courtesy of SUBARU OF AMERICA, INC.
  24. Remove the CVTF drain plug to drain CVTF. < Ref. to REPLACEMENT , CVTF. >
  25. Drain differential gear oil. < Ref. to REPLACEMENT , Differential Gear Oil. >
  26. Remove the snap pin and washer from shifter arm and remove the select cable from shifter arm.
    Fig 15: Identifying Shifter Arm, Snap Pin And Washer
    G09481389Courtesy of SUBARU OF AMERICA, INC.
  27. Remove the plate assembly from the transmission case.
    Fig 16: Locating Plate Assembly Bolts
    G09481390Courtesy of SUBARU OF AMERICA, INC.
  28. Remove the propeller shaft. < Ref. to REMOVAL , Propeller Shaft. >
  29. Disconnect the stabilizer link from the front arm.
    Fig 17: Locating Stabilizer Link Nuts
    G09481391Courtesy of SUBARU OF AMERICA, INC.
  30. Remove the bolts which secure to the front housing, and separate the front arm and housing.
    Fig 18: Locating Of Front Housing Bolts
    G09481392Courtesy of SUBARU OF AMERICA, INC.
  31. Using a tire lever or a crow bar, etc., pull out until the front drive shaft transmission side joint slides move smoothly.
    NOTE: Place cloth between the tire lever or bar and the transmission in order to avoid damaging the transmission side retainer.
  32. Hold the transmission side joint of the front drive shaft by hand and extract the housing from the transmission while pressing the housing outward, so as not to stretch the boot.
    NOTE:
    • Before pulling RH front drive shaft from transmission, turn the steering wheel to left hand full lock.
    • Before pulling LH front drive shaft from transmission, turn the steering wheel to right hand full lock.
  33. Remove the two transmission connecting bolts and two nuts (lower side).
    Fig 19: Locating Transmission Connecting Bolts And Nuts
    G08317742Courtesy of SUBARU OF AMERICA, INC.
  34. Set the transmission jack under the transmission.
    NOTE: Make sure that the support plates of transmission jack do not touch the oil pan.
  35. Remove the transmission rear crossmember from the vehicle.
    Fig 20: Locating Transmission Rear Crossmember Bolts
    G09481394Courtesy of SUBARU OF AMERICA, INC.
  36. While lowering the transmission jack gradually, fully retract the engine support, and then tilt the engine rearward.
  37. Remove the transmission assembly.
    NOTE: Remove it while moving the transmission jack up and down so that the engine and transmission remain directly aligned.
  38. Remove the rear cushion rubber.
    Fig 21: Identifying Rear Cushion Rubber
    G08317744Courtesy of SUBARU OF AMERICA, INC.
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