Front Brake: Installation

1. When removing/installing the front disc
   1. Aligning the mark which you put at the time of removal, install the front disc to the axle hub.
2. When replacing the front disc
   1. Check the disc runout (Refer to INSPECTION  ) and install the front disc to the axle hub.
3. Temporarily tighten the hub nut to secure the front disc to the axle hub.

1. Install the carriers with new 2 bolts.

   Standard value: T=80N.m {816kgf.cm} {59.0ft.lbf}

   Fig 1: Identifying Front Disc Brake Cylinder Mounting LH Bolts

   Courtesy of SUBARU OF AMERICA, INC.

1. Apply rubber grease all around the engaging parts of new 2 boots (pins).
   Fig 2: Identifying Rubber Grease Applying Areas On Boot

   Courtesy of SUBARU OF AMERICA, INC.
   NOTE: Apply 1.5±2.0g of rubber grease (NIGLUBE RX-2) per 1 front disc brake bushing dust boot.
2. Install 2 front disc brake bushing dust boots to the front disc brake cylinder mounting LH.

1. Apply a thin coat of rubber grease all around the contacting surface of the new bushing and the front disc brake cylinder slide pin No. 2.
   Fig 3: Identifying Rubber Grease Applying Areas On Contact Surface Of Bushing And Front Disc Brake Cylinder Slide Pin No. 2

   Courtesy of SUBARU OF AMERICA, INC.
2. Install the bushing to the front disc brake cylinder slide pin No. 2.

Fig 4: Identifying Rubber Grease Applying Areas On Front Disc Brake Cylinder Slide Pin No. 2

Courtesy of SUBARU OF AMERICA, INC.

1. Apply a thin coat of rubber grease all around the engaging part and the sliding part of the front disc brake cylinder slide pin No. 2.
2. Install the front disc brake cylinder slide pin No. 2 to the carrier.

Fig 5: Identifying Rubber Grease Applying Areas On Front Disc Brake Cylinder Slide Pin

Courtesy of SUBARU OF AMERICA, INC.

1. Apply a thin coat of rubber grease all around the engaging part and the sliding part of the front disc brake cylinder slide pin.
2. Install the front disc brake cylinder slide pin to the carrier.

1. Apply a thin coat of MP grease to the part where the disc brake pad kit FR for the spring (L) contacts.
2. Install the spring (L) to the front disc brake cylinder mounting LH.
   Fig 6: Identifying MP Grease Applying Areas On Contact Surface Of Disc Brake Pad Kit FR And Spring (L)

   Courtesy of SUBARU OF AMERICA, INC.

1. Apply disc brake grease II to both sides of the shim.
   Fig 7: Identifying Disc Brake Grease II Applying Areas On Shim

   Courtesy of SUBARU OF AMERICA, INC.
2. Install the front disc brake pad to the cover (shim).
3. Install the disc brake pad, the cover (shim) and the shim to the carrier.
   Fig 8: Identifying Disc Brake Pad, Shim And Cover (Shim)

   Courtesy of SUBARU OF AMERICA, INC.

1. Install the disc brake pad to the carrier.
   Fig 9: Identifying Disc Brake Pads

   Courtesy of SUBARU OF AMERICA, INC.

1. Install the front disc brake cylinder ASSY LH to the carrier with 2 bolts.

   Standard value: T=26N.m {270kgf.cm} {19.2ft.lbf}

   Fig 10: Identifying Front Disc Brake Cylinder Assembly LH Bolts

   Courtesy of SUBARU OF AMERICA, INC.

1. Using a new union bolt, connect the front flexible hose No. 1 to the disc brake cylinder ASSY via 2 new gaskets.

   Standard value: T=18N.m {184kgf.cm} {13.3ft.lbf}

Standard value: T=120N.m {1224kgf.cm} {88.5ft.lbf}