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Home >> Subaru >> 2015 >> BRZ Series.Blue, Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Cooling Fan >> Engine Cooling System >> Radiator Assembly (Fa20) >> Installation

Radiator Assembly (Fa20): Installation

  1. Radiator gasket installation (for the lower side)
    1. Install a new radiator gasket.
  2. Radiator gasket No. 2 installation
    1. Install a new radiator gasket No. 2.
  3. Radiator gasket No. 1 installation
    1. Install a new radiator gasket No. 1.
  4. Radiator gasket installation (for the upper side)
    1. Install a new radiator gasket.
      Fig 1: Locating Radiator Upper Side Gasket
      G10213927Courtesy of SUBARU OF AMERICA, INC.
      NOTE: Cut the gasket at the location where the old gasket was cut when removing it.
  5. Radiator inlet hose installation
    1. Align the marks marked when removing the hose and install the radiator inlet hose to the radiator cap stay with the hose clamp.
  6. Radiator outlet hose installation
    1. Align the marks marked when removing the hose and install the radiator outlet hose to the radiator with the hose clamp.
  7. Radiator hose No. 1 installation
    1. Align the marks marked when removing the hose and install the radiator hose No. 1 to the radiator with the hose clamp.
  8. Radiator assembly installation
    1. Install the two radiator supports LWR.
    2. Install the radiator assembly to the vehicle while lifting the radiator outlet hose.
      CAUTION: Place a cardboard, blanket, etc. on the cooler condenser assembly to protect the cooler condenser assembly.
    3. Connect the ambient sensor connector.
    4. Install the radiator support bracket RH with the two bolts.

      Standard value: T=7.5N.m {77kgf.cm} {5.5ft.lbf}

    5. Install the radiator support bracket LH with the two bolts.

      Standard value: T=7.5N.m {77kgf.cm} {5.5ft.lbf}

  9. Fan shroud installation (Refer to INSTALLATION  )
  10. Cooler condenser assembly connection
    1. Connect the cooler condenser assembly to the radiator assembly with the five bolts.

      Standard value: T=6.0N.m {61kgf.cm} {4.4ft.lbf}

  11. Radiator support sub-assembly installation
    1. Install the radiator support sub-assembly with the six bolts.

      Standard value: T=18N.m {184kgf.cm} {13.3ft.lbf}

  12. Hood lock assembly connection (Refer to INSTALLATION )
  13. Water filler sub-assembly installation
    1. Install the water filler sub-assembly with the four bolts.

      Standard value: T=7.5N.m {77kgf.cm} {5.5ft.lbf}

    2. Align the marks marked when removing the hoses and install the radiator inlet hose and radiator hose No. 1 with the two hose clamps.
    3. Connect the radiator cap hose.
  14. Radiator cover plate installation
    1. Install the radiator cover plate with the six clips.
  15. Air cleaner duct installation
    1. Install the air cleaner duct with the two bolts.

      Standard value: T=6.0N.m {61kgf.cm} {4.4ft.lbf}

  16. Radiator reservoir tank assembly installation
    1. Install the radiator reservoir tank assembly with the two bolts.

      Standard value: T=7.5N.m {77kgf.cm} {5.5ft.lbf}

  17. Radiator outlet hose connection (Refer to INSTALLATION  )
  18. Replenishing of coolant (SUBARU Super Coolant) (Refer to REPLACEMENT  )
  19. Leak check of coolant (SUBARU Super Coolant) (Refer to COOLING SYSTEM (FA20)  )
  20. Under cover front AL installation (Refer to INSTALLATION )
  21. Front bumper cover installation (Refer to INSTALLATION )
  22. Air cleaner case sub-assembly installation
    1. Install the air cleaner case sub-assembly with the three bolts.

      Standard value: T=6.0N.m {61kgf.cm} {4.4ft.lbf}

    2. Install the air cleaner duct and air cleaner intake boot with the two hose clamps.

      Standard value: T=2.0N.m {20kgf.cm} {1.5ft.lbf}

    3. Engage the clamp and install the wiring harness to the air cleaner cap.
    4. Connect the connector to the intake air flow meter sub-assembly.
    5. Connect the ventilation hose No. 2 with the hose clip.