Inspection steps
- Fuel leakage check (visual inspection)
- Check for fuel leakage.
Criteria: There is no fuel leakage
NG: Repair or replace fuel leaking components
OK: Go to next step
- Check for fuel leakage.
- Read DTC
- Connect the SSM3 to the DLC3.
- Turn the ignition switch to ON.
- Follow the SSM3 on-screen instructions to check the DTC. (Refer to CHECKING/CLEARING DTC
)
Result
Result Go to P0087 is output A DTCs other than P0087 are output B NOTE: If any DTCs other than P0087 are output, troubleshoot them first.B: To corresponding DTC chart (refer to DTC TABLE )
A: Go to next step
- Has the engine ever stopped because it ran out of gas?
- Reading the SSM3 data (Fuel Press)
- Connect the SSM3 to the DLC3.
- Start the engine.
- Select the following menu items using the SSM3. [Inspection of BRZ]/[Each System Check]/[Engine Control System]/[Current Data Display & Save]/[Fuel Press].
- Inspect a change in fuel pressure when the engine is raced.
Result
Result Go to Fuel pressure varies A Fuel pressure does not rise B Fuel pressure does not vary C B: Go to Step 7.
C: Replacement of the fuel pressure sensor (Refer to REMOVAL )
A: Go to next step
- Perform SSM3 [System Operation Check Mode] ([Control the Fuel Pump Duty])
- Connect the SSM3 to the DLC3.
- Turn the ignition switch to ON.
- Select the following menu items using the SSM3. [Inspection of BRZ]/[Each System Check]/[Engine Control System]/[System Operation Check Mode]/[Control the Fuel Pump Duty]
- In system operation check mode, check operation noise of the fuel pump (low-pressure side) with 80 % of fuel pump duty cycle.
Criteria: Operating sound is heard.
NG: Inspection of fuel pump control system (low-pressure side) (Refer to FUEL PUMP CONTROL SYSTEM )
OK: Go to next step
- Fuel pressure inspection (low-pressure side)NOTE: Check the fuel pressure (low-pressure side). (Refer to FUNCTION INSPECTION )
NG: Replacement of fuel pressure regulator assembly (Refer to DISASSEMBLY )
OK: Go to next step
- Fuel leakage check (high-pressure fuel system)
- Connect the SSM3 to the DLC3.
- Start the engine.
- Select the following menu items using the SSM3. [Inspection of BRZ]/[Each System Check]/[Engine Control System]/[Current Data Display & Save]/[Fuel Rail Pressure]
- Check a fuel pressure variation when the engine is stopped.NOTE: After turning IG to OFF, immediately turn the ignition switch to ON.
Result
Result Go to Fuel pressure suddenly decreases A Fuel pressure stays almost constant or varies gradually B B: Go to Step 9.
A: Go to next step
- Fuel pump assembly (high-pressure side) unit inspection
- Perform fuel pump assembly (high-pressure side) unit inspection. (Refer to UNIT INSPECTION
)
NG: Replacement of fuel pump assembly (high-pressure side) (Refer to FUEL PUMP ASSEMBLY (FA20/HIGH FUEL PRESSURE) )
OK: Go to next step
- Perform fuel pump assembly (high-pressure side) unit inspection. (Refer to UNIT INSPECTION
)
- Injector driver replacement
- Replace the injector driver. (Refer to INJECTOR DRIVER (FA20)
)
Next
- Replace the injector driver. (Refer to INJECTOR DRIVER (FA20)
)
- Clear DTC
- Connect the SSM3 to the DLC3.
- Turn the ignition switch to ON.
- Follow the SSM3 on-screen instructions to clear the DTCs. (Refer to CHECKING/CLEARING DTC )
- Turn the ignition switch to OFF, and wait for 30 seconds.
Next
- Perform test drive for operation check
- Perform test drive. (refer to "TEST DRIVE " under "Description of functions")WARNING: When performing this driving test, always observe the applicable traffic laws such as the speed limit.
- Check the results.
Result
Result Go to Malfunction A Normal B B: Complete
A: Go to next step
- Perform test drive. (refer to "TEST DRIVE " under "Description of functions")
- Replacement of fuel pump assembly (high-pressure side)
- Replace the fuel pump assembly (high-pressure side). (Refer to FUEL PUMP ASSEMBLY (FA20/HIGH FUEL PRESSURE)
)NOTE: If the fuel pump assembly (high-pressure side) has been already replaced in Step 8, go to Step 15 without replacing the fuel pump assembly (high-pressure side).
Next
- Replace the fuel pump assembly (high-pressure side). (Refer to FUEL PUMP ASSEMBLY (FA20/HIGH FUEL PRESSURE)
)
- Clear DTC
- Connect the SSM3 to the DLC3.
- Turn the ignition switch to ON.
- Follow the SSM3 on-screen instructions to clear the DTCs. (Refer to CHECKING/CLEARING DTC )
- Turn the ignition switch to OFF, and wait for 30 seconds.
Next
- Perform test drive for operation check
- Perform test drive. (refer to "TEST DRIVE " under "Description of functions")WARNING: When performing this driving test, always observe the applicable traffic laws such as the speed limit.
- Check the results.
Result
Result Go to Malfunction A Normal B B: Complete
A: Go to next step
- Perform test drive. (refer to "TEST DRIVE " under "Description of functions")
- Fuel leakage check (high-pressure fuel system)
- Connect the SSM3 to the DLC3.
- Start the engine.
- Select the following menu items using the SSM3. [Inspection of BRZ]/[Each System Check]/[Engine Control System]/[Current Data Display & Save]/[Fuel Rail Pressure]
- Check a fuel pressure variation when the engine is stopped.NOTE: After turning IG to OFF, immediately turn the ignition switch to ON.
Result
Result Go to Fuel pressure stays almost constant or varies gradually A Fuel pressure suddenly decreases B B: Replacement of fuel injector assembly (direct injection side) (Refer to REMOVAL )
A: Replacement of the engine control computer (Refer to REMOVAL )