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Home >> Subaru >> 2014 >> XV Crosstrek Hybrid >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection System (Hybrid) >> Fuel Injector >> Removal

Fuel Injector: Removal

  1. Release the fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel.>
  2. Disconnect the ground cable from battery. < Ref. to BATTERY , NOTE, Note.>
    NOTE: For the 12 volt engine restart battery, disconnect the ground terminal from 12V engine restart battery sensor.
  3. Remove the collector cover.
    1. Pull up the two points at the front of collector cover (A).
    2. Pull up the two points at the rear of collector cover (B) while moving them rearward.
      NOTE: Be careful not to contact the fuel delivery tube when moving the collector cover rearward.
      Fig 1: Removing Front/Rear Of Collector Cover
      G09486016Courtesy of SUBARU OF AMERICA, INC.
  4. Open the fuel filler lid and remove the fuel filler cap.
  5. Remove the intake duct. (RH side only) < Ref. to REMOVAL , Intake Duct.>
  6. Remove the intake manifold protector RH.
    Fig 2: Locating Intake Manifold Protector RH And Bolts
    G09487071Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the connectors (A) from fuel injector.
  8. Disconnect the quick connector (B) of the fuel delivery pipe from the fuel pipe.
    CAUTION:
    • Be careful not to spill fuel.
    • Catch the fuel from the pipes using a container or cloth.
    NOTE: Disconnect the quick connector as shown in the figure.
    Fig 3: Disconnecting Quick Connector (Slider)
    G09487143Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the bolts which hold fuel pipe onto the cam carrier, and remove the fuel pipe together with the fuel injector.
    Fig 4: Locating Fuel Pipe Mounting Bolts
    G09487144Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the fuel injector from the fuel pipe.
    1. Remove the fuel injector holder from one side of flange section (A) of the fuel pipe.
    2. While holding one side of fuel injector holder (B) you removed in step ( 1) by finger, remove the other side of fuel injector holder from the flange section (C) of the fuel pipe.
      Fig 5: Removing Fuel Injector Holder From Flange Section Of Fuel Pipe
      G09477038Courtesy of SUBARU OF AMERICA, INC.
    3. Remove the fuel injector holder from the fuel pipe and fuel injector, and remove the fuel injector from the fuel pipe.
    4. Remove the fuel injector on the LH side in the same manner.
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