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Engine Assembly: Removal

  1. Change the bolt mounting position from (A) to (B), then completely open the front hood.

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb) 

    Fig 1: Identifying Front Hood Bolt Mounting Position
    G05031199Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the collector cover.
  3. Collect the refrigerant from A/C system. < Refer to PROCEDURE , Refrigerant Recovery Procedure. >
  4. Release the fuel pressure. < Refer to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >
  5. Remove the battery from vehicle. < Refer to REMOVAL , Battery. >
  6. Remove the air intake duct, air cleaner case and air intake chamber. < Refer to REMOVAL , Air Intake Duct. > < Refer to REMOVAL , Air Cleaner Case. > < Refer to REMOVAL , Air Intake Chamber. >
  7. Remove the front upper cover.
    Fig 2: Identifying Front Upper Cover
    G05667749Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the front bumper. < Refer to FRONT BUMPER FACE , REMOVAL, Front Bumper. >
  9. Remove the radiator main fan & fan motor and radiator sub fan & fan motor. < Refer to REMOVAL , Radiator Main Fan and Fan Motor. > < Refer to REMOVAL , Radiator Sub Fan and Fan Motor. >
  10. Remove the radiator. < Refer to REMOVAL , Radiator. >
  11. Remove the fuel hose bracket.
    Fig 3: Identifying Fuel Hose Bracket Mounting Nut
    G08544161Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the V-belts. < Refer to REMOVAL , V-belt. >
  13. Disconnect the A/C pressure hoses from A/C compressor. < Refer to REMOVAL , Hose and Pipe. >
  14. Remove the engine ground.
    Fig 4: Removing/Installing Engine Ground Cable
    G06649713Courtesy of SUBARU OF AMERICA, INC.
  15. Disconnect the following connector.
    1. Engine harness connectors
      Fig 5: Identifying Engine Harness Connectors
      G05667752Courtesy of SUBARU OF AMERICA, INC.
    2. Generator connector, terminal B and magnet clutch connector
    3. Manifold absolute pressure sensor connector (A) and power steering pump connector (B)
      Fig 6: Identifying Absolute Pressure Sensor And Power Steering Pump Connector
      G06649709Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the power steering pump together with the bracket.
    NOTE:

    Do not disconnect the hose and pipe from the power steering pump body.

    Fig 7: Identifying Power Steering Pump Bracket Mounting Bolts
    G05341263Courtesy of SUBARU OF AMERICA, INC.
    Fig 8: Identifying Power Steering Pump Body Mounting Bolts
    G05341264Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the power reserve tank together with the bracket.
    NOTE:

    Do not disconnect the hose from the reservoir tank body.

    Fig 9: Identifying Reservoir Tank Body Hose Mounting Bolts
    G05031206Courtesy of SUBARU OF AMERICA, INC.
  18. Suspend the power steering pump using wire, etc.
    Fig 10: Suspending Power Steering Pump Using Wire
    G05031207Courtesy of SUBARU OF AMERICA, INC.
  19. Disconnect the following hoses.
    1. Brake booster vacuum hose
      Fig 11: Identifying Brake Booster Vacuum Hose
      G05031006Courtesy of SUBARU OF AMERICA, INC.
    2. Heater inlet and outlet hoses
  20. Remove the bolts which hold the vacuum pump bracket to the engine. < Refer to BRAKE VACUUM PUMP , COMPONENT, General Description. >
  21. Lift up the vehicle.
  22. Remove the front exhaust pipe. < Refer to REMOVAL , Front Exhaust Pipe. >
    NOTE:

    Be careful not to let the front exhaust pipe interfere with water pipes on engine side.

  23. Remove the ground cable from the underside of chain cover.
    Fig 12: Identifying Ground Cable Mounting Bolts
    G07924686Courtesy of SUBARU OF AMERICA, INC.
  24. Remove the bolts which hold the vacuum pump bracket to the transmission, then remove the vacuum pump together with the bracket. < Refer to BRAKE VACUUM PUMP , COMPONENT, General Description. >
  25. Remove the bolts and nuts which hold lower side of transmission to engine.
    Fig 13: Identifying Lower Side Of Transmission To Engine Holding Bolts And Nuts
    G06651968Courtesy of SUBARU OF AMERICA, INC.
  26. Remove the nuts which install front cushion rubber onto front crossmember.
    Fig 14: Identifying Front Cushion Rubber Onto Front Crossmember Installing Nuts
    G05018679Courtesy of SUBARU OF AMERICA, INC.
  27. Remove the two clutch housing cover securing bolts.
    Fig 15: Removing/Installing Clutch Housing Cover Securing Bolts
    G05022204Courtesy of SUBARU OF AMERICA, INC.
    Fig 16: Removing/Installing Clutch Housing Cover Securing Bolts
    G05022205Courtesy of SUBARU OF AMERICA, INC.
  28. Lower the vehicle.
  29. Remove the throttle body from the intake manifold.
    NOTE:

    Do not disconnect the inlet and outlet hoses of engine coolant.

  30. Separate the torque converter clutch from drive plate.
    1. Remove the service hole plug.
    2. Rotate the clank pulley to align the drive plate to the service hole, and remove four bolts.
  31. Remove the pitching stopper.
    Fig 17: Identifying Pitching Stopper
    G05665531Courtesy of SUBARU OF AMERICA, INC.
  32. Disconnect the fuel delivery hose and evaporation hose.
    CAUTION:
    • Be careful not to spill fuel.
    • Catch the fuel from hoses using a container or cloth.
    1. Disconnect the connector of fuel pipe by pushing the ST in the direction of arrow.

      ST 42099AE000 QUICK CONNECTOR RELEASE

    2. Remove the clamp and disconnect the evaporation hose.
      Fig 18: Disconnecting Fuel Pipe Connector By Pushing Special Tool
      G07924393Courtesy of SUBARU OF AMERICA, INC.
  33. Remove the radiator center bracket.
    Fig 19: Identifying Radiator Center Bracket Mounting Bolts
    G05667766Courtesy of SUBARU OF AMERICA, INC.
  34. Support the engine with a lifting device and wire ropes.
  35. Support the transmission with a garage jack.
    CAUTION:

    Be sure to perform this procedure to prevent the transmission from lowering by its own weight.

    Fig 20: Supporting Transmission With Garage Jack
    G08544178Courtesy of SUBARU OF AMERICA, INC.
  36. Separate the engine and transmission.
    CAUTION:

    Before removing the engine away from transmission, check to be sure no work has been overlooked.

    1. Remove the starter. < Refer to REMOVAL , Starter. >
    2. Remove the bolts which hold upper side of transmission to engine.
      Fig 21: Identifying Upper Side Of Transmission To Engine Holding Bolts
      G06651965Courtesy of SUBARU OF AMERICA, INC.
  37. Attach the ST to converter case.

    ST 498277200 STOPPER SET

    Fig 22: Attaching Special Tool To Converter Case
    G05018685Courtesy of SUBARU OF AMERICA, INC.
  38. Remove the engine from vehicle.
    1. Slightly raise the engine.
    2. Raise the transmission with garage jack.
    3. Move the engine horizontally until main shaft is withdrawn from clutch cover.
    4. Slowly move the engine away from engine compartment.
    NOTE:

    Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.

    Fig 23: Positioning Engine In Engine Compartment And Aligning With Transmission
    G05667770Courtesy of SUBARU OF AMERICA, INC.
  39. Remove the engine mounting.
  40. Remove the clutch housing cover from vehicle.
    Fig 24: Identifying Clutch Housing Cover
    G08544182Courtesy of SUBARU OF AMERICA, INC.
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