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Home >> Subaru >> 2014 >> Outback 2.5i, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 30 (Brake System) >> Master Cylinder >> Removal

Master Cylinder: Removal

WARNING: This page is about a different car, the 2014 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Do not allow brake fluid to come in contact with the painted surface of the vehicle body. If it does, wash off with water and wipe away completely.
  • After removing the master cylinder assembly, inspect the seal engagement surface of the seal sub assembly and the vacuum booster assembly.
  • If the sealing surface of the vacuum booster assembly has a defect such as flaking paint, damage or rust, it may cause negative pressure leakage. Therefore, replace the vacuum booster assembly with a new part.
  1. Disconnect the ground cable from battery.
  2. Drain brake fluid from the reservoir tank completely.
  3. Remove the master cylinder assembly.
    CAUTION:
    • Do not remove the vacuum sensor (e). If removed, replace the vacuum booster assembly with a new part. (Turbo model)
    • Do not allows the vacuum sensor (e) to turn. Otherwise the gasket on the mounting location of the vacuum sensor may be damaged. (Turbo model)
    1. Disconnect the fluid level gauge connector (a).
    2. Disconnect the clutch hose (b). (MT model)
    3. Turn the flare nuts while pressing the brake pipes toward the master cylinder assembly side and disconnect the brake pipes (c).
    4. Remove the nut (d), and slowly remove the master cylinder assembly from the vacuum booster assembly.
      CAUTION: Before removing the master cylinder assembly, depress the brake pedal several times to make sure that the negative pressure in the vacuum booster assembly is completely removed.
      Fig 1: Identifying Master Cylinder Assembly Replacement Components
      G09483537Courtesy of SUBARU OF AMERICA, INC.