Fuel Sub Level Sensor: Installation

WARNING: This page is about a different car, the 2014 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.

Install in the reverse order of removal while being careful of the following.

Make sure the sealing portion is free from fuel or foreign matter before installation.
Align protrusion (A) of the gasket to the position shown in the figure.
Align protrusion (B) of the fuel sub level sensor to the cutout in the fuel sub level sensor upper plate.
Tighten the nuts and bolts to the specified torque in the order as shown in the figure.
After tightening, install the rubber cap (C) at the position shown in the figure.

NOTE:

Use a new gasket.
Do not forget to install rubber cap (C).

Tightening torque:

4.4 N.m (0.4 kgf-m, 3.2 ft-lb)

Fig 1: Identifying Fuel Sub Level Sensor Upper Plate Nut And Bolt Tightening Sequence

Courtesy of SUBARU OF AMERICA, INC.

Fig 2: Locating Fuel Sub Level Sensor Rubber Cap Bolts

Courtesy of SUBARU OF AMERICA, INC.

Connect the quick connector as shown in the figure.

CAUTION:

Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.
When connecting the quick connector, make sure to insert the pipe all the way in before locking the slider.
When it is difficult to lock the slider, check that the pipe is fully inserted.
Make sure that the quick connector is securely connected.

Fig 3: Connecting Quick Connector

Courtesy of SUBARU OF AMERICA, INC.