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Home >> Subaru >> 2013 >> Legacy Base, Standard Trans >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical (H4DO) >> Cylinder Block >> Assembly >> Cylinder Block

Cylinder Block

  1. Apply liquid gasket to the threaded portion of the main gallery plug, and install the main gallery plug to the cylinder block LH.
    NOTE: Before applying liquid gasket, degrease the thread holes of the cylinder block LH and main gallery plug.

    Liquid gasket: 

    THREE BOND 1105 (Part No. 004403010) or equivalent 

    Tightening torque: 

    37 N.m (3.8 kgf-m, 27.3 ft-lb) 

    Fig 1: Applying Liquid Gasket To Threaded Portion Of Main Gallery Plug
    G08317235Courtesy of SUBARU OF AMERICA, INC.
  2. Install the cylinder block plate onto cylinder block LH.

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

    Fig 2: Locating Cylinder Block Plate Mounting Bolts
    G08317232Courtesy of SUBARU OF AMERICA, INC.
  3. Apply liquid gasket to the threaded portions of cylinder block plug and main gallery plug, and install the cylinder block plug (A) and main gallery plug (B) to cylinder block RH.
    NOTE: Before applying liquid gasket, degrease the thread holes of the cylinder block RH, and the threaded portions of cylinder block plug and main gallery plug.

    Liquid gasket: 

    THREE BOND 1105 (Part No. 004403010) or equivalent 

    Tightening torque: 

    T1: 16 N.m (1.6 kgf-m, 11.8 ft-lb) 

    T2: 37 N.m (3.8 kgf-m, 27.3 ft-lb) 

    Fig 3: Applying Liquid Gasket To Threaded Portions Of Cylinder Block Plug And Main Gallery Plug
    G08317237Courtesy of SUBARU OF AMERICA, INC.
  4. Install the oil separator cover to the cylinder block RH.
    1. Apply liquid gasket to the mating surfaces of oil separator cover.
      NOTE:
      • Use new oil separator cover.
      • Before applying liquid gasket, degrease the old liquid gasket seal surface of cylinder block RH.
      • Install within 5 min. after applying liquid gasket.

      Liquid gasket: 

      Mating surface 

      THREE BOND 1217G (Part No. K0877Y0100) or equivalent 

      Liquid gasket applying diameter: 

      4±1 mm (0.1772±0.0197 in) 

      Fig 4: Identifying Liquid Gasket Applying Area On Mating Surfaces Of Oil Separator Cover
      G08317238Courtesy of SUBARU OF AMERICA, INC.
    2. Install the oil separator cover to the cylinder block RH, and tighten the oil separator cover bolts in numerical order as shown in the figure.

      Tightening torque: 

      6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

      Fig 5: Locating Oil Separator Cover To Cylinder Block RH Mounting Bolts
      G08317239Courtesy of SUBARU OF AMERICA, INC.
  5. Install the water jacket spacer to the cylinder block RH and cylinder block LH.
    Fig 6: Identifying Cylinder Block And Related Components
    G08548118Courtesy of SUBARU OF AMERICA, INC.