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Home >> Subaru >> 2012 >> Outback Base, Standard Trans >> Repair and Diagnosis >> Transmission >> Clutch >> Clutch System >> Clutch Pedal >> Disassembly

Clutch Pedal: Disassembly

  1. Disconnect the clutch pipe from the master cylinder.
    Fig 1: Locating Clutch Pipe Nuts
    G06652539Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the clutch damper mounting nut from the pedal assembly, and disconnect the clutch pipe from the clamp.
    Fig 2: Locating Clutch Damper Mounting Nut
    G06652557Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the clutch switches.
  4. Remove the clip and pull out the clevis pin.
    Fig 3: Identifying Clevis Pin And Clip
    G07913892Courtesy of SUBARU OF AMERICA, INC.
  5. Disconnect the connector from the clutch stroke sensor, and then remove the sensor harness.
  6. Remove the master cylinder from the pedal assembly.
    NOTE: Secure the push rod with a tape, etc. to prevent it from falling off.
    Fig 4: Identifying Master Cylinder With Nuts
    G07913893Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the torsion spring and assist bushing from the pedal assembly.
    Fig 5: Identifying Torsion Spring And Assist Bushing
    G07913894Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the clutch pedal from the pedal bracket.
    NOTE: Before removing the clutch pedal mounting bolt, remove the hook of the assist spring from the pedal bracket. (turbo model)
    Fig 6: Removing Clutch Pedal From Pedal Bracket
    G07913895Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the assist spring (turbo model), bushing, spacer, bushing A, stopper, torsion spring bushing and clutch pedal pad from the clutch pedal.
Fig 7: Identifying Assist Spring, Bushing, Spacer, Bushing A, Stopper, Torsion Spring Bushing And Clutch Pedal Pad
G07913896Courtesy of SUBARU OF AMERICA, INC.