Clutch Pedal: Assembly

1. Clean the holes in the sliding surface between the clutch pedal and pedal bushing, and apply grease.
2. Attach the pedal pad, stopper, assist spring (turbo model), bushing A, torsion spring bushing, spacer and bushing to the clutch pedal.
   NOTE: Before installing the spacer, clean the inside of the pedal bushings and apply grease.
3. Attach the clutch pedal to the pedal bracket.
   NOTE:

   • Before installing the assist spring, apply grease to the coil part of the assist spring. (turbo model)
   • Hang hook of the assist spring on the pedal bracket. (turbo model)

   Tightening torque: 

   T: 30 N.m (3.1 kgf-m, 22.1 ft-lb) 

   Fig 1: Attaching Clutch Pedal To Pedal Bracket

   Courtesy of SUBARU OF AMERICA, INC.
4. Install the assist bushing and torsion spring to the pedal assembly.
   NOTE: Before installing the torsion spring, apply grease to the assist bushing and torsion spring bushing.
5. Install the master cylinder to the pedal assembly.
   NOTE: Secure the push rod with a tape, etc. to prevent it from falling off.

   Tightening torque: 

   T: 18 N.m (1.8 kgf-m, 13.3 ft-lb) 

   Fig 2: Identifying Master Cylinder With Nuts

   Courtesy of SUBARU OF AMERICA, INC.
6. Secure the clevis pin with mounting clip.
   CAUTION: Always use a new clevis pin.
   NOTE: Before installing the clevis pin, apply grease.
   Fig 3: Identifying Clevis Pin With Clip

   Courtesy of SUBARU OF AMERICA, INC.
7. Attach the sensor harness, and connect the connector to the clutch stroke sensor.
8. Install the clutch switch.
9. Install the clutch damper to the pedal assembly, and connect the clutch pipe to the master cylinder.

Tightening torque: 

T1: 15 N.m (1.5 kgf-m, 11.1 ft-lb) 

T2: 18 N.m (1.8 kgf-m, 13.3 ft-lb) 

Fig 4: Clutch Pipe Nuts With Torque Specification

Courtesy of SUBARU OF AMERICA, INC.