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Home >> Subaru >> 2012 >> Impreza WRX, 4D Sedan >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection System (W/O STI) (WRX-STI) >> Intake Manifold >> Disassembly

Intake Manifold: Disassembly

  1. Remove the fuel pipe protector RH from the intake manifold.
    Fig 1: Locating Fuel Pipe Protector RH Mounting Bolts Of Intake Manifold
    G07681624Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the engine ground terminal from the fuel pipe protector LH and remove the fuel pipe protector LH from the intake manifold.
    Fig 2: Locating Fuel Pipe Protector LH Mounting Bolts
    G07681625Courtesy of SUBARU OF AMERICA, INC.
  3. Disconnect the vacuum hose (A) from intake manifold.
  4. Disconnect the vacuum hose (B) and the connector (C) from the fuel pipe, and remove the purge control solenoid valve 1 from the intake manifold.
    Fig 3: Identifying Vacuum Hose And Fuel Pipe Connector With Mounting Bolt
    G07681626Courtesy of SUBARU OF AMERICA, INC.
  5. Disconnect the filter assembly.
    Fig 4: Identifying Filter Assembly
    G07681627Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect the connector from the wastegate control solenoid valve and the manifold absolute pressure sensor, and remove the solenoid valve bracket assembly from the intake manifold.
    Fig 5: Locating Wastegate Control Solenoid Valve And Manifold Absolute Pressure Sensor Connector With Mounting Bolts
    G07681628Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the connector from the purge control solenoid valve 2, and disconnect the vacuum hose from the intake duct and the fuel pipe.
  8. Disconnect the connectors from the throttle position sensor.
    Fig 6: Identifying Throttle Position Sensor Connector
    G07681629Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the throttle body from the intake manifold.
    Fig 7: Locating Throttle Body Bolts Of Intake Manifold
    G07681630Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the connector from the fuel injector and tumble generator valve assembly.
    Fig 8: Locating Connectors Of Fuel Injector And Tumble Generator Valve Assembly (RH)
    G00523633Courtesy of SUBARU OF AMERICA, INC.
    Fig 9: Locating Connectors Of Fuel Injector And Tumble Generator Valve Assembly (LH)
    G00523634Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the PCV pipe (A), harness assembly (B), intake duct (C), brake booster vacuum hose (D) and vacuum hose (E) from the intake manifold.
    Fig 10: Identifying PCV Pipe, Harness Assembly And Intake Duct Of Intake Manifold
    G00523635Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the bolt which secures the fuel injector pipe LH onto the intake manifold, and disconnect the pressure regulator vacuum hose from the intake manifold.
    Fig 11: Locating Fuel Injector Pipe LH Bolt
    G07681633Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the bolts which hold fuel injector pipe onto intake manifold.
    • RH side
      Fig 12: Locating Fuel Injector Pipe Bolts Of Intake Manifold (RH Side)
      G07681634Courtesy of SUBARU OF AMERICA, INC.
    • LH SIDE
      Fig 13: Locating Fuel Injector Pipe Bolts Of Intake Manifold (LH Side)
      G07681635Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the fuel injector.
    • RH side
      Fig 14: Removing Fuel Injector (RH Side)
      G00523636Courtesy of SUBARU OF AMERICA, INC.
    • LH SIDE
      Fig 15: Removing Fuel Injector (LH Side)
      G00523637Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the bolts which hold fuel pipe onto intake manifold.
    Fig 16: Locating Fuel Pipe Bolt Of Intake Manifold
    G07681638Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the bolt which holds fuel injector pipe RH onto intake manifold.
    Fig 17: Locating Fuel Injector Pipe RH Bolt Of Intake Manifold
    G07681639Courtesy of SUBARU OF AMERICA, INC.
  17. Loosen the clamp which holds the fuel hose to the fuel injector pipe RH and the fuel pipe, and then disconnect the pipe from the fuel hose.
    Fig 18: Locating Fuel Injector Pipe RH Clamps
    G07681640Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the fuel injector pipe and the fuel pipe.
  19. Remove the tumble generator valve assembly from the intake manifold.
    Fig 19: Locating Tumble Generator Valve Assembly Mounting Bolts Of Intake Manifold
    G00523638Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the nipple from the intake manifold.
    Fig 20: Identifying Intake Manifold Nipple
    G07681642Courtesy of SUBARU OF AMERICA, INC.