Steering Gearbox: Removal

Set the vehicle on a lift.
Disconnect the ground cable from battery.
Loosen the front wheel nuts.
Lift up the vehicle, and then remove the front wheels.
Remove the under cover. < Ref. to REMOVAL , Front Under Cover. >
Remove the front exhaust pipe assembly.
- Non-turbo model: < Ref. to REMOVAL , Front Exhaust Pipe. >
- Turbo model: < Ref. to REMOVAL , Front Exhaust Pipe. >
  WARNING: Be careful not to burn yourself because the exhaust pipe is hot.
Remove the cotter pin and castle nut securing the tie-rod end.

Fig 1: Cotter Pin, Castle Nut And Tie-Rod End
Courtesy of SUBARU OF AMERICA, INC.
Using a puller, remove the tie-rod.

Fig 2: Removing Tie-Rod Using Puller
Courtesy of SUBARU OF AMERICA, INC.
Remove the front crossmember support plate, jack-up plate and front stabilizer. < Ref. to REMOVAL , Front Stabilize. >
- Large type
  
  Fig 3: Front Crossmember Support Plate
  Courtesy of SUBARU OF AMERICA, INC.
- Small type
  
  Fig 4: Crossmember Support Plate And Jack-Up Plate
  Courtesy of SUBARU OF AMERICA, INC.
Remove the one pipe joint at the center of the gearbox, and connect the vinyl hose to the pipe and the joint. Discharge the fluid by turning the steering wheel fully clockwise and counterclockwise. Discharge the fluid similarly from other pipes.

Fig 5: Locating Gear Box Pipe Joint
Courtesy of SUBARU OF AMERICA, INC.
Remove the universal joint. < Ref. to REMOVAL , Universal Joint. >
Disconnect the feed pipe from the pressure hose first, then disconnect the return pipe from the return hose.

Fig 6: Feed Pipe, Return Pipe, Pressure Hose And Return Hose
Courtesy of SUBARU OF AMERICA, INC.
Remove the clamp bolts securing the gearbox to the crossmember, and remove the clamp.

Fig 7: Locating Gearbox Clamp Bolts
Courtesy of SUBARU OF AMERICA, INC.
Remove the bolts which secure the gearbox bracket, and remove the stiffener and gearbox.

Fig 8: Locating Gearbox Bracket Mounting Bolts
Courtesy of SUBARU OF AMERICA, INC.