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Section 95 (Starting/Charging Systems (H4SO)): Generator: Inspection: Brush

WARNING: This page is about a different car, the 2012 Subaru Outback and 2012 Subaru Legacy. However, it is still accessible from the selected car via links, so may be relevant.
  1. Measure the length of each brush. Replace the brush if wear exceeds service limits. There is a service limit mark (A) on each brush.

    Brush length: 

    • 2.5 L model 

      Standard (1) 

      18.5 mm (0.728 in) 

      Limit (2) 

      5.0 mm (0.197 in) 

    • 3.6 L model 

      Standard (1) 

      22.5 mm (0.886 in) 

      Limit (2) 

      5.0 mm (0.197 in) 

    Fig 1: Identifying Service Limit Mark On Brush
    G06648715Courtesy of SUBARU OF AMERICA, INC.
  2. Using a spring pressure indicator, push the brush into the brush holder until its tip protrudes 2 mm (0.08 in). Then measure the pressure of brush spring. If the pressure is 2.648 N (270 g, 9.52 oz) or less, replace the brush spring with a new part. 4.609 - 5.786 N (470 - 590 g, 16.58 - 20.810 oz) pressure is required on the new spring.
    Fig 2: Measuring Pressure Of Brush Spring
    G07910127Courtesy of SUBARU OF AMERICA, INC.