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Home >> Subaru >> 2009 >> Outback i, Standard >> Repair and Diagnosis >> Steering >> Power Steering >> Power Steering System >> Steering Gearbox >> Removal

Steering Gearbox: Removal

  1. Set the vehicle on a lift.
  2. Disconnect the ground cable from the battery.
  3. Loosen the front wheel nuts.
  4. Lift up the vehicle, and remove the front wheels.
  5. Remove the under cover. Refer to REMOVAL , Front Under Cover.
  6. Remove the front exhaust pipe assembly. (Non-turbo model) Refer to REMOVAL , Front Exhaust Pipe.
    WARNING: Be careful not to burn yourself because the exhaust pipe is hot.
  7. After pulling off the cotter pin and removing the castle nut, use a puller to remove the tie-rod end from the knuckle arm.
    Fig 1: Removing Castle Nut
    G06339528Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the front crossmember support plate, jack-up plate and front stabilizer. Refer to REMOVAL , Front Stabilize.
    • Large type
      Fig 2: Identifying Front Crossmember Support Plate (Large Type)
      G06339529Courtesy of SUBARU OF AMERICA, INC.
    • Small type
      Fig 3: Identifying Front Crossmember Support Plate (Small Type)
      G06339530Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the one pipe joint at the center of the gearbox, and connect the vinyl hose to the pipe and the joint. Discharge the fluid by turning the steering wheel fully clockwise and counterclockwise. Discharge the fluid similarly from other pipes.
    Fig 4: Locating Pipe A And B
    G06339531Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the universal joint. Refer to REMOVAL , Universal Joint.
  11. Disconnect the pipe C from pressure hose first, then disconnect pipe D from the return hose.
    Fig 5: Identifying Pipe C And D
    G06339532Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the clamp bolts securing the gearbox to the crossmember, and remove the clamp.
    Fig 6: Locating Clamp Bolts Securing Gearbox To Crossmember
    G06339533Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the bolts which secure the gearbox bracket, and remove the bracket and gearbox.
    Fig 7: Locating Gearbox Bracket Bolts
    G06339534Courtesy of SUBARU OF AMERICA, INC.