6MT Model

NOTE:

Clean all the parts before assembly.
Apply NIGTIGHT LYW No. 2 grease or the equivalent to each part. Ref. to 6MT GEAR SHIFT LEVER , COMPONENT, General Description.

Mount the bushing and cushion rubber to the stay.

Fig 1: Identifying Bushing, Cushion Rubber And Stay
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Install the bushing and spacer to boss.

Fig 2: Identifying Bushing And Spacer
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Install the snap ring to gear shift lever and install the bushing.
NOTE: Apply grease to the bushing.

Fig 3: Identifying Snap Ring And Bushing
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Apply grease to the bushing and O-ring, and then install to gear shift lever.

Fig 4: Identifying O-Ring And Bushing
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Apply sufficient grease to the boss, and then install the gear shift lever to the stay.

Fig 5: Identifying Gear Shift Lever And Stay
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Install the washer and snap ring.

Fig 6: Identifying Snap Ring
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Insert the gear shift lever and rod into boot hole.
Install the rod.
Tightening torque:

12 N.m (1.2 kgf-m, 8.9 ft-lb)

Fig 7: Identifying Rod, Lever And Stay
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Install the boss to the rod.
Tightening torque:

12 N.m (1.2 kgf-m, 8.9 ft-lb)

Fig 8: Identifying Rod And Bose
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Install a new lock wire.

Fig 9: Identifying Lock Wire
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NOTE:
- Install the lock wire to the stay groove.
- Bend the extra wire to the same direction of lock wire winding.
  
  Fig 10: Installing Lock Wire To Stay Groove
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Install the holder.
Tightening torque:

1.3 N.m (0.1 kgf-m, 1.0 ft-lb)

Fig 11: Identifying Holder
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Insert the reverse check cable into the boot hole.
Insert the reverse check cable to the gear shift assembly, and affix with a band clip.
NOTE:
- Cut the excess band clip.
- Make sure that the reverse check cable is inserted into the gearshift lever with no gaps.
Attach the seat cushion and spring.

Fig 12: Identifying Seat Cushion And Spring
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Use the spring pin to secure the end of the slider and the reverse check cable.
NOTE: Apply grease to the moving part of slider.

Fig 13: Identifying Slider And Spring Pin
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With the cable pulled (the slider is lowered), adjust the distance between the edge of cable plate and the reverse check cable to 84 mm (3.31 in), and tighten the lock nut.
Tightening torque:

6 N.m (0.6 kgf-m, 4.4 ft-lb)

Fig 14: Identifying Distance Between Edge Of Cable Plate And Reverse Check Cable
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Secure the reverse check cable to the stay clip.
NOTE: Install the reverse check cable on top of the stay.

Fig 15: Identifying Reverse Check Cable And Clip
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