LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2009 >> Outback Limited >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission 4AT >> Drive Pinion Shaft Assembly >> Installation

Drive Pinion Shaft Assembly: Installation

  1. Assemble the drive pinion shaft assembly to the oil pump housing.
    NOTE:
    • Be careful not to bend the shim.
    • Be careful not to press-fit the pinion into housing bore.

    Tightening torque: 40 N.m (4.1 kgf-m, 29.5 ft-lb) 

    Fig 1: Locating Drive Pinion Shaft Mounting Bolts
    G05002685Courtesy of SUBARU OF AMERICA, INC.
  2. Join the torque converter case with the transmission case. Refer to INSTALLATION , Converter Case.
  3. Install the reduction driven gear. Refer to INSTALLATION , Reduction Driven Gear.
  4. Install the reduction drive gear. Refer to INSTALLATION , Reduction Drive Gear.
  5. Join the transmission case and the extension case, and then install the rear vehicle speed sensor. Refer to INSTALLATION , Extension Case.
  6. Insert the inhibitor switch connector and transmission harness connector onto the stay.
  7. Install the air breather hose. Refer to INSTALLATION , Air Breather Hose.
  8. Install the ATF inlet and outlet pipes. Refer to INSTALLATION , ATF Cooler Pipe and Hose.
  9. Install the oil charge pipe with O-ring.
  10. Insert the input shaft while rotating it lightly by hand, and then check the amount of protrusion.

    Normal protrusion A: 50 - 55 mm (1.97-2.17 in) 

    Fig 2: Identifying Input Shaft Normal Protrusion A
    G06337326Courtesy of SUBARU OF AMERICA, INC.
  11. Install the torque converter clutch assembly. Refer to INSTALLATION , Torque Converter Clutch Assembly.
  12. Install the transmission assembly to the vehicle. Refer to INSTALLATION , Automatic Transmission Assembly.