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Section 2 (Engine Intake System (H4DOTC)): Turbocharger: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the turbocharger stay.

    Tightening torque: T1:33 N.m (3.4 kgf-m, 24.3 ft-lb) 

    T2:42.5 N.m (4.3 kgf-m, 31.3 ft-lb) 

    Fig 1: Identifying Cylinder Head And Block
    G06335326Courtesy of SUBARU OF AMERICA, INC.
  2. Connect the oil outlet hose to the oil outlet pipe.
    Fig 2: Identifying Oil Outlet Hose And Oil Outlet Pipe
    G05660698Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the engine coolant hoses to the water pipe.
    Fig 3: Identifying Engine Coolant Hose And Water Pipe
    G05955038Courtesy of SUBARU OF AMERICA, INC.
  4. Install the oil inlet pipe to turbocharger.

    Tightening torque: T1: 5 N.m (0.5 kgf-m, 3.7 ft-lb) 

    T2: 16 N.m (1.6 kgf-m, 11.8 ft-lb) 

    T3: 20 N.m (2.0 kgf-m, 14.8 ft-lb) 

    Fig 4: Identifying Oil Inlet Pipe And Turbocharger
    G06335329Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the air control hose (A) and install the turbocharger to the intake duct.

    Tightening torque: 3 N.m (0.3 kgf-m, 2.2 ft-lb) 

    Fig 5: Locating Air Control Hose
    G06335000Courtesy of SUBARU OF AMERICA, INC.
  6. Connect the engine coolant hose which is connected to the coolant filler tank.
    Fig 6: Locating Engine Coolant Hose
    G06335320Courtesy of SUBARU OF AMERICA, INC.
  7. Install the joint pipe to turbocharger.
    NOTE: Replace the gasket with a new part.

    Tightening torque: 42.5 N.m (4.3 kgf-m, 31.3 ft-lb) 

    Fig 7: Identifying Turbocharger Joint Pipe And Turbocharger
    G06335319Courtesy of SUBARU OF AMERICA, INC.
  8. Lift up the vehicle.
  9. Install the center exhaust pipe. Ref. to INSTALLATION , Center Exhaust Pipe.
  10. Lower the vehicle.
  11. Install the intercooler. Ref. to INSTALLATION , Intercooler.
  12. Fill engine coolant. Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant.
  13. Connect the ground cable to battery.
    Fig 8: Connecting/Disconnecting Ground Cable From Battery
    G05019586Courtesy of SUBARU OF AMERICA, INC.
  14. Install the collector cover.