LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2009 >> Outback Limited >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Drivetrain System >> Front Drive Shaft >> Disassembly

Front Drive Shaft: Disassembly

  1. Place alignment marks on the shaft and outer race.
    Fig 1: Identifying Marks On Shaft And Outer Race
    G05032644Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the PTJ boot band and boot.
    CAUTION: Be careful not to damage the boot.
    Fig 2: Removing PTJ Boot Band And Boot
    G05032645Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the snap ring from PTJ outer race.
    Fig 3: Removing Snap Ring From PTJ Outer Race
    G05032646Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the PTJ outer race from shaft assembly.
  5. Wipe off grease.
    CAUTION: The grease is a special type of grease. Do not mix with other grease.
  6. Place alignment marks on the roller kit and trunnion.
    Fig 4: Identifying Marks On Roller Kit And Trunnion
    G05032647Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the roller kit from trunnion.
    CAUTION: Be careful with the roller kit position.
  8. Place alignment marks on the trunnion and shaft.
    Fig 5: Identifying Marks On Trunnion And Shaft
    G05032648Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the snap ring and trunnion.
    Fig 6: Removing Snap Ring
    G05032649Courtesy of SUBARU OF AMERICA, INC.
    CAUTION: Be sure to wrap shaft splines with vinyl tape to protect the boot from scratches.
  10. Remove the PTJ boot.
    NOTE: The BJ is a non-disassembly part, so the axle disassembly stops here.