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PCV System (02-118-11)

WARNING: This page is about the Forester X, Automatic, which is a different variant/trim than selected.
Publication date: 2011-07-07
Reference number: 02-118-11

PCV SYSTEM

PCV SYSTEM

TECHNICAL SERVICE BULLETIN

Reference Number(s): 02-118-11, Date of Issue:  July 7, 2011
SUBARU: 2007-2009 Legacy; 2008-2009 Impreza; 2009 Forester
APPLICABILITY: 2009MY Forester 2.5L Turbo; 2007~09MY Legacy 2.5L Turbo; 2008~09MY Impreza 2.5L Turbo (not STI)

INTRODUCTION

The purpose of the bulletin is to inform you of a modification made to the PCV system.

As the engine heats & cools, condensation (water) can accumulate in the PCV system. In extreme cold temperatures and under very rare conditions, this water can turn into ice. This may restrict or block air flow through the PCV system. When the engine's PCV system cannot "breathe" properly, excessive crankcase pressure can build resulting in oil seal displacement/leak, smoke from the exhaust or excessive engine oil usage. Once thawed, the blockage is gone and the PCV system returns to operating normally. If you encounter a vehicle that you suspect may have experienced this condition, a PCV Repair Kit should be installed.

COUNTERMEASURE IN PRODUCTION

The new style parts were incorporated into production April 2, 2009 starting with the following VINs:

VIN REFERENCE CHART

MODEL MY BODY VIN
Forester 2009 - 9*703634
Impreza 2009 Sedan 9*522096
2009 Wagon 9*826221
Legacy 2010 Sedan A*210597

PART INFORMATION

Parts Required

PCV Repair Kit

Intake manifold gaskets, turbo gaskets, and exhaust gaskets.

PCV REPAIR KIT

PART NAME PART NUMBER
PCV Repair Kit SOA635092

The PCV Repair Kit is comprised of 4 packages.

NOTE: Part number 11815AC340 and 11815AC350 are for reference only, and are not orderable. Part number 14877AC030 and 14877AA010 are also included in the PCV Repair Kit and do not need to be ordered.
REPAIR KIT PACKAGE PARTS DESCRIPTION

PART DESCRIPTION PARTS INCLUDED IN KIT
HOSE ASSY - PCV 
  • HOSE CP-VACUUM
  • CLP-HOSE
  • CONN-PCV
11815AC350 (REFERENCE ONLY) 
3-WAY DIRECTIONAL HOSE ASSY - PCV 
  • CONN-PCV
  • CONN AY-PCV HOSE
  • HOSE-CP-VACUUM
  • VALVE COMPL-CONT
  • HOSE CLAMP
11815AC340 (REFERENCE ONLY) 
CLP - HOSE  14877AC030 
CLP - HOSE  14877AA010 
G07490997

SERVICE PROCEDURE/INFORMATION

Refer to the applicable Subaru Service Manual.

WARRANTY/CLAIM INFORMATION

For vehicles within warranty, this repair can be claimed using the following:

WARRANTY INFORMATION

LABOR DESCRIPTION LABOR OPERATION # FAIL CODE LABOR TIME
PCV Repair Kit A456-202 HDK-48 2.5
NOTE: The time listed includes Intake Manifold and Turbo R&R.