LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2008 >> Outback Base, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 27 (Engine Mechanical (H4DOTC)) >> Engine Assembly >> Installation

Engine Assembly: Installation

WARNING: This page is about a different car, the 2006 Subaru Outback and 2006 Subaru Legacy. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the front cushion rubbers to engine.

    Tightening torque: 35 N.m (3.6 kgf-m, 25.8 ft-lb) 

  2. Install the transmission onto the engine.
    1. Position the engine in engine compartment and align it with transmission.
      NOTE: Be careful not to damage adjacent parts or body panels with the crank pulley, oil pressure gauge, etc.
    2. Apply a small amount of grease to splines of main shaft. (MT model)
  3. Tighten the bolts which hold upper side of transmission to engine.

    Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    Fig 1: Identifying Bolts For Right Upper Side Of Transmission To Engine
    G04998640
  4. Remove the lifting device and wire ropes.
    Fig 2: Supporting Engine With Lifting Device And Wire Ropes
    G04997613
  5. Remove the garage jack.
  6. Attach the pitching stopper.

    Tightening torque: 

    T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    T2: 58 N.m (5.9 kgf-m, 43 ft-lb) 

    Fig 3: Attaching Pitching Stopper
    G05021548
  7. Remove the ST from converter case. (AT model)
    NOTE: Be careful not to drop the ST into the converter case when removing the ST.

    ST 498277200 STOPPER SET

  8. Install the starter. < Ref. to INSTALLATION , Starter. >
  9. Install the torque converter clutch to drive plate. (AT model)
    1. Tighten the bolts which hold torque converter clutch to drive plate.
    2. Tighten other bolts while rotating the engine using the ST.
    CAUTION: Be careful not to drop bolts into the torque converter clutch housing.

    ST 499977400 CRANK PULLEY WRENCH

    Tightening torque: 25 N.m (2.5 kgf-m, 18.1 ft-lb) 

    Fig 4: Rotating Engine Using Socket Wrench
    G04998634
  10. Install the power steering pump to the bracket.
    1. Install the power steering pump.

      Tightening torque: 20.1 N.m (2.05 kgf-m, 14.8 ft-lb) 

      Fig 5: Installing Power Steering Pump Bracket Bolt
      G04998629
    2. Connect the power steering pressure switch connector.
      Fig 6: Locating Power Steering Switch Connector
      G04999641
    3. Install and adjust the front side belt. < Ref. to FRONT SIDE BELT , INSTALLATION, V-belt. >
  11. Lift-up the vehicle.
  12. Tighten the nuts which hold the lower side of transmission to the engine.

    Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    Fig 7: Identifying Engine Transmission Nuts - Lower Side
    G04998648
  13. Tighten the nuts which install the front cushion rubber onto crossmember.

    Tightening torque: 75 N.m (7.6 kgf-m, 55.3 ft-lb) 

    NOTE: Make sure that the front cushion rubber mounting bolts and locator are securely installed.
    Fig 8: Locating Front Cushion Rubber Mounting Bolts
    G05018061
  14. Install the center exhaust pipe.

    < Ref. to INSTALLATION , Center Exhaust Pipe. >

  15. Lower the vehicle.
  16. Connect the following hoses.
    1. Fuel delivery hose, return hose and evaporation hose
    2. Heater inlet and outlet hoses
    3. Brake booster vacuum hose
    4. Pressure regulator hose
  17. Connect the following connectors and terminals.
    1. Engine ground terminal
    2. Engine harness connectors
    3. Generator connector and terminal
    4. A/C compressor connector
  18. Install the air intake system.
    1. Install the intercooler. < Ref. to INSTALLATION , Intercooler. >
    2. Install the air cleaner element and air cleaner case. < Ref. to INSTALLATION , Air Cleaner Case. >
  19. Install the A/C pressure hoses.
    NOTE: Use new O-rings.

    Tightening torque: 25 N.m (2.5 kgf-m, 18.1 ft-lb) 

    Fig 9: Identifying A/C Pressure Hoses
    G05018051
  20. Install the radiator. < Ref. to INSTALLATION , Radiator. >
  21. Install the coolant filler tank. < Ref. to INSTALLATION , Coolant Filler Tank. >
  22. Install the window washer tank.
  23. Install the battery to the vehicle, and connect the battery ground terminal.
  24. Fill engine coolant. < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >
  25. Charge the A/C system with refrigerant. < Ref. to PROCEDURE , Refrigerant Charging Procedure. >
  26. Install the collector cover.
  27. Remove the front hood stay, and close the front hood.
  28. Take off the vehicle from lift.
scientia non olet · About LEMON Manuals