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Rear Drive Shaft: Installation

WARNING: This page is about a different car, the 2008 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Replace the rear differential side oil seal. <Ref. to REPLACEMENT , Rear Differential Side Oil Seal . >
    NOTE: After pulling out the drive shaft, be sure to replace with a new oil seal.
  2. Insert the EBJ into rear hub splines.
    CAUTION:
    • Be careful not to damage the magnetic encoder.
    • Do not get closer the tool which charged magnetism to magnetic encoder.
    Fig 1: Identifying Magnetic Encoder And Rear Hub Unit Bearing
    G05662717Courtesy of SUBARU OF AMERICA, INC.
  3. Draw the rear drive shaft into specified position.
    CAUTION: Do not hammer drive shaft when installing it.
  4. Tighten the axle nut temporarily.
  5. Using the ST, install the rear drive shaft to the rear differential.

    ST 208099PA090 OIL SEAL PROTECTOR

    Fig 2: Installing Rear Drive Shaft To Rear Differential
    G05662718Courtesy of SUBARU OF AMERICA, INC.
  6. Attach the links to the rear housing and tighten them to the specified torque.

    Tightening torque: 

    Stabilizer link 

    45 N.m (4.6 kgf-m, 33.2 ft-lb) 

    Shock absorber 

    120 N.m (12.2 kgf-m, 89 ft-lb) 

    Rear lateral link 

    120 N.m (12.2 kgf-m, 89 ft-lb) 

    Trailing link 

    90 N.m (9.2 kgf-m, 66.4 ft-lb) 

  7. While pressing the brake pedal, tighten the new axle nuts to the specified torque.

    Tightening torque: 

    190 N.m (19.4 kgf-m, 140 ft-lb) 

    CAUTION:
    • Do not install wheel and let it touch the ground before tightening the axle nut. Failure to follow this rule may damage the axle bearing.
    • Do not overtighten the nuts as this may damage the axle bearing.
  8. Lock the axle nut securely.
    Fig 3: Locking Axle Nut
    G05032598Courtesy of SUBARU OF AMERICA, INC.
  9. Fill the differential gear oil.
  10. Install the rear wheels.

    Tightening torque: 

    100 N.m (10.2 kgf-m, 73.8 ft-lb) 

  11. Connect the ground cable to the battery.
  12. Inspect the wheel alignment and adjust if necessary.