LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2008 >> Forester XT Limited, Standard >> Repair and Diagnosis >> Engine Mechanical >> Cooling Fan >> Engine Cooling System >> Water Pump >> Installation >> Turbo Model

Turbo Model

  1. Install the water pump onto cylinder block (LH).
    NOTE:
    • Always use new gasket.
    • When installing the water pump, tighten the bolts in two stages in alphabetical sequence as shown in figure.

    Tightening torque: 

    First: 12 N.m (1.2 kgf-m, 8.9 ft-lb) 

    Second: 12 N.m (1.2 kgf-m, 8.9 ft-lb) 

    Fig 1: Identifying Water Pump Bolts Tightening Sequence In Alphabetical Order
    G04997724Courtesy of SUBARU OF AMERICA, INC.
  2. Install the hose to water pump.
  3. Install the tensioner bracket.

    Tightening torque: 25 N.m (2.5 kgf-m, 18.1 ft-lb) 

    Fig 2: Identifying Tensioner Bracket
    G04998863Courtesy of SUBARU OF AMERICA, INC.
  4. Install the belt cover No. 2 (LH).

    Tightening torque: 5 N.m (0.5 kgf-m, 3.6 ft-lb) 

    Fig 3: Identifying Belt Cover
    G04998862Courtesy of SUBARU OF AMERICA, INC.
  5. Install the cam sprocket (LH) using ST.

    ST 499977500 CAM SPROCKET WRENCH (Intake)

    Tightening torque: 

    Tighten to 30 N.m (3.0 kgf-m, 21.8 ft-lb), and then tighten further by 45°. 

    Fig 4: Installing Cam Sprockets Using Cam Sprocket Wrench
    G04998701Courtesy of SUBARU OF AMERICA, INC.

    ST 499207400 CAM SPROCKET WRENCH (Exhaust)

    Tightening torque: 

    Tighten to 30 N.m (3.0 kgf-m, 21.8 ft-lb), and then tighten further by 45°. 

    Fig 5: Removing Cam Sprockets Using Cam Sprocket Wrench
    G04998700Courtesy of SUBARU OF AMERICA, INC.
  6. Install the camshaft position sensor. <Ref. to INSTALLATION , Camshaft Position Sensor.>
  7. Install the belt idler No. 2 (C).
  8. Install the belt idler (B).
  9. Install the automatic belt tension adjuster (A) which has a tension rod held by a pin. <Ref. to INSTALLATION , Timing Belt.>

    Tightening torque: 39 N.m (4.0 kgf-m, 28.9 ft-lb) 

    Fig 6: Identifying Belt Idler
    G04998861Courtesy of SUBARU OF AMERICA, INC.
  10. Install the timing belt. <Ref. to INSTALLATION , Timing Belt.>
  11. Install the crank pulley. <Ref. to INSTALLATION , Crank Pulley.>
  12. Install the V-belts. <Ref. to INSTALLATION , V-belt.>
  13. Install the radiator. <Ref. to INSTALLATION , RADIATOR.>