MT Gear Shift Lever: Assembly: 5MT

NOTE:

Clean all the parts before assembly.
Apply grease [KOPR-KOTE (Part No. 003603001) or equivalent] to each part.

Mount the bushing and cushion rubber to the stay.

Fig 1: Identifying Bushing And Cushion Rubber
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Install the bushing and spacer to boss.

Fig 2: Identifying Bushing And Spacer
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Using new self-locking nuts, install the boss to the joint.
Tightening torque:

12 N.m (1.2 kgf-m, 8.9 ft-lb)

Fig 3: Identifying Boss
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Install the snap ring to gear shift lever and install the bushing.
NOTE: Apply grease to the bushing.

Fig 4: Identifying Spring Ring And Bushing
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Apply grease to the bushing and O-ring, and then install to gear shift lever.

Fig 5: Identifying O-Ring, Bushing And Snap Ring
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Apply sufficient grease into boss, and then install the gear shift lever to the stay.

Fig 6: Identifying Boss And Gear Shift Lever
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Install the washer and snap ring.

Fig 7: Identifying Snap Ring
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Insert the gear shift lever and rod into boot hole.
Install the rod.
Tightening torque:

12 N.m (1.2 kgf-m, 8.9 ft-lb)

Fig 8: Identifying Rod, Gear Shift Lever And Stay
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Install a new lock wire.

Fig 9: Identifying Lock Wire
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NOTE:
- Install the lock wire to the stay groove.
- Bend the extra wire to the same direction of lock wire winding.
Check the swing torque of rod linked with the gear shift lever.
Check that the part moves smoothly, with no excessive play.