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Master Cylinder: Installation

WARNING: This page is about a different car, the 2006 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the master cylinder to body, and install the clutch pipe to master cylinder.
    NOTE: Check that the pipe is routed properly.

    Tightening torque: 

    T1: 15 N.m (1.5 kgf-m, 10.8 ft-lb) 

    T2: 18 N.m (1.8 kgf-m, 13.0 ft-lb) 

    Fig 1: Identifying Master Cylinder And Clutch Pipe
    G04991075Courtesy of SUBARU OF AMERICA, INC.
  2. Apply a coat of grease to the clevis pin.
  3. Connect the push rod of master cylinder to clutch pedal, and install the new clevis pin and snap pin.
    Fig 2: Identifying Snap Pin, Clevis Pin And Push Rod
    G04991076Courtesy of SUBARU OF AMERICA, INC.
  4. After bleeding air from the system, ensure that clutch operates properly.
  5. Adjust the clutch pedal. < Ref. to ADJUSTMENT , CLUTCH PEDAL. >
  6. Install the air cleaner case and air intake duct. < Ref. to INSTALLATION , AIR CLEANER CASE (H4SO) > and < Ref. to INSTALLATION , AIR INTAKE DUCT (H4SO). >
  7. Install the intercooler. (TURBO model) < Ref. to INSTALLATION , INTERCOOLER (H4DOTC). >
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