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Home >> Subaru >> 2006 >> Impreza WRX TR >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4DOTC) >> Fuel Tank >> Installation

Fuel Tank: Installation

  1. Support the fuel tank with transmission jack and push the fuel tank harness into the access hole with grommet.
  2. Set the fuel tank and temporarily tighten the bolts of fuel tank bands.
    WARNING: A helper is required to perform this work.
    Fig 1: Locating Bolts
    G04997441
  3. Insert the fuel filler hose (A) approx. 35 to 40 mm (1.38 to 1.57 in) over the lower end of fuel filler pipe and tighten the clamp.
  4. Insert the evaporation hose (B) to the lower end of evaporation pipe, and hold the clamp and clip.
    Fig 2: Identifying Fuel Filler And Evaporation Hose
    G04997438
    CAUTION: Do not allow clips to touch hose (A) and rear suspension crossmember.
    Fig 3: Identifying Hose
    G04997444
  5. Connect the fuel hoses, and hold them with clips and quick connector. < Ref. to INSTALLATION , Fuel Delivery, Return and Evaporation lines. >
    Fig 4: Locating Fuel Hose
    G04998422
  6. Connect the connector to the pressure control solenoid valve.
  7. Install the canister. < Ref. to INSTALLATION , Canister. >
  8. Tighten the band mounting bolts.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 25 ft-lb) 

    Fig 5: Locating Bolts
    G04997441
  9. Install the rear crossmember. < Ref. to INSTALLATION , Rear Crossmember. >
  10. Connect the connector (A) to the fuel tank cord and plug the service hole with grommet (B).
    Fig 6: Identifying Connector And Grommet
    G04997437
  11. Set the rear seat and floor mat.
  12. Connect the connector to the fuel pump relay.
    Fig 7: Locating Fuel Pump Relay Connector
    G04997433