Intake Manifold: Assembly

Liquid gasket: THREE BOND 1105 (Part No. 004403010) 

1. Tighten the bolt which installs the fuel pipe assembly on intake manifold.

   Tightening torque: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

   Fig 1: Locating Fuel Pipe Assembly Bolts

   
2. Connect the fuel injector pipe LH to fuel pipe.
   NOTE: Connect the quick connector securely.
   Fig 2: Identifying Fuel Injector Pipe

   
3. Connect the fuel injector pipe RH to fuel pipe.
   NOTE: Connect the quick connector securely.
   Fig 3: Identifying Fuel Injector Pipe

   
4. Install the fuel injectors.
5. Tighten the bolts which install fuel injector pipe on intake manifold.
   • RH side

     Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb) 

     Fig 4: Locating Fuel Injector Pipe Bolts - RH Side

     
   • LH side

     Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb) 

     Fig 5: Locating Fuel Injector Pipe Bolts - LH Side

     

     Tightening torque: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

     Fig 6: Locating Fuel Injector Pipe Bolts - LH Side

     
6. Install the engine harness onto intake manifold.
7. Tighten the bolts which install engine harness on intake manifold.

   Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb) 

   Fig 7: Locating Engine Harness Bolts

   
8. Hold the engine harness by harness band clips.
   Fig 8: Locating Engine Harness

   
9. Install the purge control solenoid valve. < Ref. to INSTALLATION , Purge Control Solenoid Valve. >
10. Connect the connectors (A) to fuel injector.
11. Hold the engine harness to fuel injector pipe by harness band (B).
    Fig 9: Identifying Harness Band And Fuel Injector Connector

    
12. Install the fuel pipe protector RH.

    Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb) 

    Fig 10: Locating Fuel Pipe Protector RH

    
13. Install the fuel pipe protector LH.

    Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb) 

    Fig 11: Locating Fuel Pipe Protector LH

    
14. Install the PCV pipe.
    1. Connect the hoses (A) and (B) to intake manifold.
    2. Tighten the bolts (C) - (E) in alphabetical sequence.

    Tightening torque: 6.4 N.m (0.65 kgf-m, 4.7 ft-lb) 

    Fig 12: Locating PCV Pipe Bolts

    
15. Install the EGR valve. < Ref. to INSTALLATION , EGR Valve. >
16. Install the throttle body to intake manifold. < Ref. to INSTALLATION , Throttle Body. >
17. Install the ignition coil & ignitor ASSY. < Ref. to INSTALLATION , Ignition Coil and Ignitor Assembly. >
18. Install the engine ground terminal to intake manifold.

    Tightening torque: 19 N.m (1.9 kgf-m, 13.7 ft-lb) 

    Fig 13: Locating Engine Ground Terminal