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Home >> Subaru >> 2006 >> Impreza Outback Sport, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4SO) >> Fuel Tank >> Installation

Fuel Tank: Installation

  1. Support the fuel tank with a transmission jack and push the fuel tank harness into the access hole with the grommet.
  2. Set the fuel tank and temporarily tighten the bolts of fuel tank bands.
    WARNING: An assistant is required to perform this work.
    Fig 1: Locating Fuel Tank Bolts
    G04997441
  3. Insert the fuel filler hose (A) approx. 35 to 40 mm (1.38 to 1.57 in) over the lower end of fuel filler pipe, and tighten the clamp.
  4. Insert the evaporation hose (B) to the lower end of evaporation pipe, and hold the clamp and clip.
    Fig 2: Identifying Fuel Filler Hose And Evaporation Hose
    G04997438
    CAUTION: Do not allow clips to touch hose (A) and rear suspension crossmember.
    Fig 3: Identifying Rear Suspension Crossmember Touch Hose
    G04997444
  5. Connect the fuel hoses, and hold them with clips and quick connector. < Ref. to REMOVAL , Fuel Delivery & Evaporation Lines. >
    Fig 4: Identifying Fuel Hoses
    G04997440
  6. Connect the connector to the pressure control solenoid valve.
  7. Install the canister. < Ref. to INSTALLATION , Canister. >
  8. Tighten the band mounting bolts.

    Tightening torque: 33 N.m (3.4 kgf-m, 25 ft-lb) 

    Fig 5: Locating Fuel Tank Bolts
    G04997441
  9. Install the rear crossmember. < Ref. to INSTALLATION , Rear Crossmember. >
  10. Connect the connectors (A) to the fuel tank cord and plug the service hole with grommet (B).
    Fig 6: Identifying Fuel Tank Connector And Grommet
    G04997437
  11. Set the rear seat and floor mat.
  12. Connect the connector to the fuel pump relay.
    Fig 7: Locating Fuel Pump Relay Connector
    G04997433