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Home >> Subaru >> 2006 >> Baja Turbo, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4DOTC) >> Intake Manifold >> Disassembly

Intake Manifold: Disassembly

  1. Remove the engine ground terminal from the intake manifold.
    Fig 1: Identifying Engine Ground Terminal
    G04998300Courtesy of SUBARU OF AMERICA, INC.
    Fig 2: Identifying Engine Ground Terminal
    G04998301Courtesy of SUBARU OF AMERICA, INC.
  2. Disconnect the connector from the throttle position sensor (A) and manifold absolute pressure sensor (B).
    Fig 3: Identifying Throttle Position Sensor And Manifold Absolute Pressure Sensor
    G04998253Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the throttle body from the intake manifold.
    Fig 4: Identifying Throttle Body Bolts
    G04998255Courtesy of SUBARU OF AMERICA, INC.
  4. Disconnect the connector from the fuel injector.
    Fig 5: Identifying Fuel Injector Connector
    G04999339Courtesy of SUBARU OF AMERICA, INC.
  5. Disconnect the connector from the tumble generator valve actuator.
    Fig 6: Identifying Tumble Generator Valve Actuator Connector
    G04998305Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect the connector from the tumble generator valve sensor.
    Fig 7: Identifying Tumble Generator Valve Sensor Connector
    G04998306Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the connector from the purge control solenoid valve.
  8. Remove the purge control solenoid valve.
    Fig 8: Locating Purge Control Solenoid Valve
    G04998307Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the evaporation hose and purge valve from the intake manifold.
    Fig 9: Identifying Evaporation Hose And Purge Valve
    G04998308Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the two bolts which hold the fuel pipes on the left side of intake manifold.
    Fig 10: Locating Fuel Pipes On Left Side Of Intake Manifold
    G04999344Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the bolt which hold the fuel injector pipe onto intake manifold.
    • LH SIDE
      Fig 11: Locating Fuel Injector Pipe For LH Side
      G04999345Courtesy of SUBARU OF AMERICA, INC.
      Fig 12: Locating Fuel Injector Pipe For LH Side
      G04999346Courtesy of SUBARU OF AMERICA, INC.
    • RH SIDE
      Fig 13: Locating Fuel Injector Pipe For RH Side
      G04999347Courtesy of SUBARU OF AMERICA, INC.
      Fig 14: Locating Fuel Injector Pipe For RH Side
      G04999348Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the harness bracket which holds the engine harness onto intake manifold.
    Fig 15: Locating Engine Harness For Intake Manifold
    G04999349Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the engine harness from the intake manifold.
  14. Loosen the clamp which holds the front left side fuel hose to injector pipe, and then remove the pipe from clamp.
    Fig 16: Locating Clamp Screw
    G04999350Courtesy of SUBARU OF AMERICA, INC.
  15. Loosen the clamp which holds the right side fuel hose to injector pipe, and then remove the pipe from clamp.
    Fig 17: Locating Clamp Screw
    G04998317Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the bolts which install the fuel pipe on intake manifold.
    Fig 18: Locating Fuel Pipe On Intake Manifold
    G04998318Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the fuel pipe assembly and pressure regulator from the intake manifold.
  18. Remove the intake duct from the intake manifold.
    Fig 19: Locating Air Intake Duct For Intake Manifold
    G04998319Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the tumble generator valve assembly from the intake manifold.
    Fig 20: Locating Tumble Generator Valve Assembly
    G04998320Courtesy of SUBARU OF AMERICA, INC.