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Home >> Subaru >> 2005 >> Outback XT, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4DOTC) >> Fuel Filler Pipe >> Installation

Fuel Filler Pipe: Installation

  1. Open the fuel filler flap lid.
  2. Set the fuel saucer (A) with rubber packing (C) and insert the fuel filler pipe into hole from the inner side of apron.
  3. Align the holes in fuel filler pipe neck and set the cup (B), and tighten the screws.
    NOTE: If the edges of rubber packing are folded toward the inside, straighten it with a flat tip screwdriver.
    Fig 1: Tightening Screws
    G03829403Courtesy of SUBARU OF AMERICA, INC.
  4. Correctly insert the fuel filler hose (A) and evaporation hose (B) to specified position, and then tighten the clamp.
    Fig 2: Inserting Fuel Filler Hose And Evaporation Hose
    G03829404Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Identifying Evaporation Hose
    G03829405Courtesy of SUBARU OF AMERICA, INC.
    Fig 4: Identifying Hose And Pipe
    G03829406Courtesy of SUBARU OF AMERICA, INC.
  5. Tighten the bolts which hold the fuel filler pipe bracket on the body.

    Tightening torque: 

    7.5 N.m (0.76 kgf-m, 5.5 ft-lb) 

    Fig 5: Tightening Bolt
    G03829407Courtesy of SUBARU OF AMERICA, INC.
  6. Install the rear sub frame. < Ref. to INSTALLATION , Rear Sub Frame. >
  7. Install the mud guard. < Ref. to INSTALLATION , Mud Guard. >
  8. Install the rear wheel RH.
    Fig 6: Installing Rear Wheel RH
    G03829408Courtesy of SUBARU OF AMERICA, INC.
  9. Lower the vehicle.
  10. Install the fuse of fuel pump to main fuse box.
  11. Connect the battery ground cable to battery.
Fig 7: Connecting Battery Ground Cable To Battery
G03829409Courtesy of SUBARU OF AMERICA, INC.