LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2005 >> Outback XT Limited, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 8 (Engine Mechanical (H4SO)) >> Engine Assembly >> Removal >> AT Model

AT Model

WARNING: This page is about a different car, the 2005 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Locating Air Cleaner Case Stay (AT Model)
G03748348Courtesy of SUBARU OF AMERICA, INC.
  1. 13) Disconnect the following connectors and cables.
    1. Engine ground terminal
      Fig 2: Locating Engine Ground Terminal
      G03748349Courtesy of SUBARU OF AMERICA, INC.
    2. Engine harness connectors
      Fig 3: Disconnecting Engine Harness Connectors
      G03748350Courtesy of SUBARU OF AMERICA, INC.
    3. Alternator connector, terminal and A/C compressor connector
      Fig 4: Disconnecting Alternator Connector, Terminal & A/C Compressor Connector
      G03748351Courtesy of SUBARU OF AMERICA, INC.
    4. Accelerator cable and cruise control cable
      Fig 5: Disconnecting Accelerator Cable & Cruise Control Cable
      G03748352Courtesy of SUBARU OF AMERICA, INC.
    5. Pressure switch
      Fig 6: Disconnecting Pressure Switch
      G03748353Courtesy of SUBARU OF AMERICA, INC.
  2. 14) Disconnect the following hoses.
    1. Brake booster vacuum hose
      Fig 7: Locating Brake Booster Vacuum Hose
      G03748354Courtesy of SUBARU OF AMERICA, INC.
    2. Heater inlet/outlet hose
      Fig 8: Locating Heater Inlet/Outlet Hose
      G03748355Courtesy of SUBARU OF AMERICA, INC.
  3. 15) Remove power steering pump from bracket.
    1. Remove resonator chamber.
      Fig 9: Removing Resonator Chamber
      G03748356Courtesy of SUBARU OF AMERICA, INC.
    2. Loosen lock bolt and slider bolt, and remove front side V-belt.

      Refer to REMOVAL , V-belt.

    3. Remove pipe with bracket.
      Fig 10: Removing Pipe With Bracket
      G03748357Courtesy of SUBARU OF AMERICA, INC.
    4. Remove bolts which install power steering pump bracket.
      Fig 11: Locating Bolts Holding Power Steering Pump Bracket
      G03748358Courtesy of SUBARU OF AMERICA, INC.
    5. Remove power steering tank from the bracket by pulling it upward.
      Fig 12: Removing Power Steering Tank From Bracket
      G03748359Courtesy of SUBARU OF AMERICA, INC.
    6. Place power steering pump on the right side wheel apron.
      Fig 13: Placing Power Steering Pump On Right Side Wheel Apron
      G03748360Courtesy of SUBARU OF AMERICA, INC.
  4. 16) Remove front and center exhaust pipe. Refer to REMOVAL , Front Exhaust Pipe, also see REMOVAL , Center Exhaust Pipe.
  5. 17) Remove nuts which hold lower side of transmission to engine.
    Fig 14: Locating Nuts Holding Lower Side Of Transmission To Engine
    G03748361Courtesy of SUBARU OF AMERICA, INC.
  6. 18) Remove nuts which install front cushion rubber onto front crossmember.
    Fig 15: Locating Nuts Holding Front Cushion Rubber Onto Front Crossmember Nuts
    G03748362Courtesy of SUBARU OF AMERICA, INC.
  7. 19) Separate torque converter clutch from drive plate. (AT model)
    1. Lower the vehicle.
    2. Remove service hole plug.
    3. Remove bolts which hold torque converter clutch to drive plate.
    4. Remove other bolts while rotating the crankshaft pulley using ST.

    ST 499977100 CRANK PULLEY WRENCH

    Fig 16: Removing Bolts Holding Torque Converter Clutch To Drive Plate (Using ST 499977100)
    G03748363Courtesy of SUBARU OF AMERICA, INC.
  8. 20) Remove pitching stopper.
    Fig 17: Removing Pitching Stopper
    G03748364Courtesy of SUBARU OF AMERICA, INC.
  9. 21) Disconnect fuel delivery hose, return hose and evaporation hose using ST.

    ST 42099AE000 CONNECTOR REMOVER

    CAUTION:
    • Disconnect hose with its end wrapped with cloth to prevent fuel from splashing.
    • Catch fuel from hose into container.
      Fig 18: Disconnecting Fuel Delivery, Return & Evaporation Hose (Using ST 42099AE000)
      G03748365Courtesy of SUBARU OF AMERICA, INC.
  10. 22) Support engine with a lifting device and wire ropes.
    Fig 19: Supporting Engine With Lifting Device & Wire Ropes
    G03748366Courtesy of SUBARU OF AMERICA, INC.
  11. 23) Support transmission with a garage jack.
    CAUTION: Before moving engine away from transmission, check to be sure no work has been overlooked. Doing this is very important in order to facilitate re-installation and because transmission lowers under its own weight.
    Fig 20: Supporting Transmission With Garage Jack
    G03748367Courtesy of SUBARU OF AMERICA, INC.
  12. 24) Separation of engine and transmission.
    1. Remove starter. Refer to REMOVAL , Starter.
    2. Remove bolts which hold upper side of transmission to engine.
      Fig 21: Locating Bolts Holding Transmission Upper Side To Engine
      G03748368Courtesy of SUBARU OF AMERICA, INC.
  13. 25) Install ST to torque converter clutch case. (AT model)

    ST 498277200 STOPPER SET

    Fig 22: Installing ST 498277200 To Torque Converter Clutch Case (AT Model)
    G03748369Courtesy of SUBARU OF AMERICA, INC.
  14. 26) Remove engine from vehicle.
    1. Slightly raise engine.
    2. Raise transmission with garage jack.
    3. Move engine horizontally until main shaft is withdrawn from clutch cover.
    4. Slowly move engine away from engine room.
    CAUTION: Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
    Fig 23: Removing Engine From Vehicle
    G03748370Courtesy of SUBARU OF AMERICA, INC.
  15. 27) Remove front cushion rubbers.