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Home >> Subaru >> 2005 >> Outback R >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (5AT) >> Automatic Transmission >> AT Main Case >> Removal

AT Main Case: Removal

  1. Remove the transmission assembly from vehicle. < Ref. to , REMOVAL , Automatic Transmission Assembly. >
  2. Pull out the torque converter assembly. < Ref. to , REMOVAL , Torque Converter Assembly. >
  3. Remove the transmission harness connector from stay.
  4. Disconnect the air breather hose.
  5. Remove the oil charge pipe. < Ref. to , REMOVAL , Oil Charge Pipe. >
  6. Remove the ATF filter inlet and outlet pipes. < Ref. to , REMOVAL , ATF Filter. >
  7. Remove the extension case and intermediate case. < Ref. to , REMOVAL , Extension Case and Intermediate Case. >
  8. Remove the center differential carrier. < Ref. to , REMOVAL , Center Differential Carrier. >
  9. Remove the reduction driven gear. < Ref. to , REMOVAL , Reduction Driven Gear. >
  10. Separate the converter case and transmission case. < Ref. to , REMOVAL , Converter Case. >
  11. Remove the control valve body. < Ref. to , REMOVAL , Control Valve Body. >
  12. Remove the oil pump cover.

    < Ref. to , REMOVAL , Oil Pump Cover. >

    NOTE: The input clutch pack assembly and front sun gear assembly are also removed together.
    Fig 1: Removing Oil Pump Cover
    G03831839Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the needle bearing of the mid carrier assembly.
    Fig 2: Removing Needle Bearing Of Mid Carrier Assembly
    G03831840Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the mid carrier assembly.
    Fig 3: Removing Mid Carrier Assembly
    G03831841Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the rear carrier assembly.
    Fig 4: Removing Rear Carrier Assembly
    G03831842Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the mid & rear sun gear assembly.
    Fig 5: Removing Mid & Rear Sun Gear Assembly
    G03831843Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the thrust needle bearing of high & low reverse clutch.
    Fig 6: Removing Thrust Needle Bearing Of High & Low Reverse Clutch
    G03831844Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the high & low reverse clutch assembly.
    Fig 7: Removing High & Low Reverse Clutch Assembly
    G03831845Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the direct clutch assembly.
    Fig 8: Removing Direct Clutch Assembly
    G03831846Courtesy of SUBARU OF AMERICA, INC.
  20. Remove the snap ring of reverse brake.
    Fig 9: Removing Snap Ring Of Reverse Brake
    G03831847Courtesy of SUBARU OF AMERICA, INC.
  21. Remove the retaining plate.
  22. Remove the leaf spring.
    Fig 10: Removing Leaf Spring
    G03831848Courtesy of SUBARU OF AMERICA, INC.
  23. Take out the drive plate, driven plate and dish plate.
  24. Remove the snap ring of the spring retainer of reverse brake.

    ST1 18762AA000 COMPRESSOR SPECIAL TOOL

    ST2 18765AA000 COMPRESSOR SUPPORT

    ST3 18763AA000 COMPRESSOR SHAFT

    Fig 11: Removing Snap Ring Of Spring Retainer Of Reverse Brake Using Compressor Special Tool ST1 18762AA000
    G03831849Courtesy of SUBARU OF AMERICA, INC.
  25. Remove the spring retainer.
    Fig 12: Removing Spring Retainer
    G03831850Courtesy of SUBARU OF AMERICA, INC.
  26. Remove the return spring.
    Fig 13: Removing Return Spring
    G03831851Courtesy of SUBARU OF AMERICA, INC.
  27. Remove the snap ring of reverse brake piston.

    ST1 18762AA000 COMPRESSOR SPECIAL TOOL

    ST2 18765AA000 COMPRESSOR SUPPORT

    ST3 18763AA000 COMPRESSOR SHAFT

  28. Apply compressed air.
    Fig 14: Applying Compressed Air
    G03831852Courtesy of SUBARU OF AMERICA, INC.
  29. Remove the reverse brake piston.
    Fig 15: Removing Reverse Brake Piston
    G03831853Courtesy of SUBARU OF AMERICA, INC.