Starter Disassembly

Loosen the nut which holds terminal M of magnet switch assembly, and then disconnect the harness from terminal.

Fig 1: Removing Nut Form Terminal M Of Magnet Switch Assembly
Courtesy of SUBARU OF AMERICA, INC.
Remove the bolts which hold switch assembly, and then remove the switch assembly, plunger and plunger spring from starter.

Fig 2: Removing Bolts From Switch Assembly
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Remove the nuts of both sides, and then remove rear cover.

Fig 3: Removing Nuts Of Both Sides
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Remove the through-bolts of bolt side, and then detach the end frame and armature from yoke as a unit.

Fig 4: Removing Through-Bolts Of Bolt Side
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Fig 5: Detaching End Frame And Armature From Yoke As Unit
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Remove the end frame cover.

Fig 6: Removing End Frame Cover
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Remove the snap ring.
Remove the space ring.

Fig 7: Removing Snap Ring
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Fig 8: Removing Space Ring
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Remove the armature from end frame.
Remove the screw.

Fig 9: Removing Screw
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Remove the brush holder assembly from end frame.

Fig 10: Removing Brush Holder Assembly From End Frame
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Remove the yoke from front bracket.

Fig 11: Removing Yoke From Front Bracket
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Remove the armature plate from the yoke.

Fig 12: Removing Armature Plate From Yoke
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Remove the rubber seal and planetary gear.

Fig 13: Removing Rubber Seal And Planetary Gear
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Remove the shaft assembly, overrunning clutch and lever from front bracket as a unit.

Fig 14: Removing Shaft Assembly
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Remove the overrunning clutch from shaft assembly as follows:
1. Remove the stopper from snap ring by lightly tapping the stopper with an appropriate tool (such as a fit socket wrench).
2. Remove the snap ring, stopper and clutch from shaft.
Fig 15: Removing Snap Ring, Stopper And Clutch From Shaft
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Remove the snap ring.

Fig 16: Removing Snap Ring
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Remove the shock absorber bearing, wave washer and internal gear from shaft.

Fig 17: Removing Shock Absorber Bearing, Wave Washer And Internal Gear From Shaft
Courtesy of SUBARU OF AMERICA, INC.
Remove the front bearing from front bracket.
1. Set an appropriate tool (diameter 2.0 mm) to front bearing.
2. Using a press, remove the front bearing.
Fig 18: Removing Front Bearing
Courtesy of SUBARU OF AMERICA, INC.
Remove the oilless bearing from shock absorber bearing.
1. Set an appropriate tool (diameter 20 mm) to oilless bearing.
2. Using a press, remove the oilless bearing.
Fig 19: Removing Oilless Bearing
Courtesy of SUBARU OF AMERICA, INC.
Remove the rear bearing from end frame.
1. Set an appropriate tool (diameter 16 mm) to rear bearing.
2. Using a press, remove the rear bearing.
Fig 20: Removing Rear Bearing
Courtesy of SUBARU OF AMERICA, INC.