Section 21 (Cooling System (H4DOTC)): Radiator: Installation

WARNING: This page is about a different car, the 2005 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.

Attach the radiator mounting cushions to the holes on vehicle.

Fig 1: Attaching Radiator Mounting Cushions To Holes On Vehicle
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Install the radiator to vehicle.
NOTE: Fit the pins on lower side of radiator into the cushions on body side.
Install the radiator brackets, and then tighten the bolts.
Tightening torque:

18 N.m (1.8 kgf-m, 13.0 ft-lb)

Fig 2: Identifying Radiator Brackets
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Connect the radiator inlet hose (A) and water tank hose (B).

Fig 3: Identifying Radiator Inlet Hose
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Fig 4: Identifying Water Tank Hose
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Install the reservoir tank. < Ref. to , INSTALLATION , Reservoir Tank. >
Connect the overflow hose.
Install the V-belt cover.

Fig 5: Installing V-Belt Cover
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Install the air intake duct.
< Ref. to INSTALLATION , Air Intake Duct . >
Lift-up the vehicle.
Connect the ATF cooler hoses. (AT model).

Fig 6: Identifying ATF Cooler Hoses
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Connect the radiator outlet hose.

Fig 7: Connecting Radiator Outlet Hose
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Connect the connectors to radiator main fan motor (A) and sub fan motor (B).

Fig 8: Connecting Connector To Radiator Main Fan Motor
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Fig 9: Connecting Connector To Sub Fan Motor
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Install the under cover.
Lower the vehicle.
Connect the battery ground cable to battery.

Fig 10: Connecting Battery Ground Cable To Battery
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Fill engine coolant. < Ref. to , FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >
Check the ATF level. < Ref. to INSPECTION , Automatic Transmission Fluid . >