Transfer Clutch: Assembly

Install the transfer clutch piston.

Fig 1: Installing Transfer Clutch Piston
Courtesy of SUBARU OF AMERICA, INC.
Install the return spring to transfer clutch piston.

Fig 2: Installing Return Spring To Transfer Clutch Piston
Courtesy of SUBARU OF AMERICA, INC.
Apply ATF to the lip of transfer clutch piston seal and install it.

Fig 3: Applying ATF To Lip Of Transfer Clutch Piston Seal
Courtesy of SUBARU OF AMERICA, INC.
Install the ST to the rear drive shaft.
ST 499257300 SNAP RING OUTER GUIDE

Fig 4: Installing Rear Drive Shaft Using Snap Ring Outer Guide ST 499257300
Courtesy of SUBARU OF AMERICA, INC.
Install the snap ring to ST.
ST 499257300 SNAP RING OUTER GUIDE

Fig 5: Installing Snap Ring Using Snap Ring Outer Guide ST 499257300
Courtesy of SUBARU OF AMERICA, INC.
Install the snap ring to rear drive shaft using ST1 and ST2.
ST1 499257300 SNAP RING OUTER GUIDE

ST2 499247400 INSTALLER

Fig 6: Installing Snap Ring Using Snap Ring Outer Guide ST 499257300 ST2 Installer 499247400
Courtesy of SUBARU OF AMERICA, INC.
Install the driven plate, drive plate, pressure plate and snap ring.

Fig 7: Identifying Snap Ring
Courtesy of SUBARU OF AMERICA, INC.
Apply compressed air to see if the assembled parts move smoothly.

Fig 8: Applying Compressed Air
Courtesy of SUBARU OF AMERICA, INC.
Check clearance between snap ring and pressure plate. < Ref. to , INSPECTION , Transfer Clutch. >
Press-fit new ball bearing using ST.
ST 899580100 INSTALLER

Fig 9: Installing Ball Bearing Using Installer ST 899580100
Courtesy of SUBARU OF AMERICA, INC.
Apply Vaseline to a new seal ring and attach to the seal ring groove of the shaft.
NOTE: While installing the seal ring, not to expand the seal ring excessively.

Fig 10: Installing Seal Ring
Courtesy of SUBARU OF AMERICA, INC.
Install the transfer clutch assembly without damaging seal ring.

Fig 11: Identifying Transfer Clutch Assembly
Courtesy of SUBARU OF AMERICA, INC.