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Home >> Subaru >> 2005 >> Outback Limited, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (4AT) >> Converter Case >> Installation

Converter Case: Installation

  1. Check the appearance of each component and clean them.
  2. Press-fit the oil seal to converter case using ST.

    ST 398437700 DRIFT

    Fig 1: Pressing Oil Seal Using Drift ST 398437700
    G03831338Courtesy of SUBARU OF AMERICA, INC.
  3. Install the differential assembly to case. < Ref. to , INSTALLATION , Front Differential Assembly. >
  4. Install the left and right side retainers. < Ref. to , ADJUSTMENT , Front Differential Assembly. >
  5. Install the new seal pipe to converter case.
    Fig 2: Installing Seal Pipe To Converter Case
    G03831339Courtesy of SUBARU OF AMERICA, INC.
  6. Install the rubber seal to converter case.
    Fig 3: Installing Rubber Seal To Converter Case
    G03831340Courtesy of SUBARU OF AMERICA, INC.
  7. Apply proper amount of liquid gasket to the entire matching surface of converter case.

    Liquid gasket: 

    THREE BOND 1215 (Part No. 004403007) 

    Fig 4: Identifying Liquid Gasket
    G03831341Courtesy of SUBARU OF AMERICA, INC.
  8. Install the converter case without damaging bushing and oil seal.

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.4 ft-lb) 

    Fig 5: Identifying Converter Case
    G03831342Courtesy of SUBARU OF AMERICA, INC.
  9. Insert the inhibitor switch and transmission connector to the stay.
  10. Install the air breather hose. < Ref. to , INSTALLATION , Air Breather Hose. >
  11. Install the oil cooler pipe. < Ref. to , INSTALLATION , ATF Cooler Pipe and Hose. >
  12. Install the oil charge pipe with O-ring. < Ref. to , INSTALLATION , Oil Charge Pipe. >
  13. Insert the input shaft with rotating it by hand lightly, and then check the protrusion amount.

    Normal protrusion A: 

    50 - 55 mm (1.97 - 2.17 in) 

    Fig 6: Identifying Normal Protrusion A
    G03831343Courtesy of SUBARU OF AMERICA, INC.
  14. Install the torque converter assembly. < Ref. to , INSTALLATION , Torque Converter Assembly. >
  15. Install the transmission assembly into vehicle. < Ref. to , INSTALLATION , Automatic Transmission Assembly. >