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Home >> Subaru >> 2005 >> Impreza WRX STi >> Repair and Diagnosis >> Electrical >> Charging Systems >> Starting/Charging Systems >> Starter >> Disassembly >> Starter Assembly

Starter Assembly

  1. Loosen the nut which holds the terminal M of switch assembly, and then disconnect the connector.
  2. Remove the bolts which hold the switch assembly, and then remove switch assembly, plunger and plunger spring from starter as a unit.
    NOTE: Be careful because the pinion gap adjustment washer may sometimes be used on the mounting surface of switch assembly.
    Fig 1: Removing Bolts To Hold Switch Assembly
    G03813200Courtesy of SUBARU OF AMERICA, INC.
  3. Remove both through-bolts and brush holder screws, and then detach the rear cover and brush holder.
    Fig 2: Detaching Rear Cover And Brush Holder
    G03813201Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the armature and yoke from front bracket. The ball used as a bearing will come off from the armature end.
    NOTE: Before removal of the yoke, put alignment marks on the yoke and front bracket.
    Fig 3: Removing Armature And Yoke From Front Bracket
    G03813202Courtesy of SUBARU OF AMERICA, INC.
  5. Remove packing A, planetary gears, packing B and plate.
    Fig 4: Identifying Packing
    G03813203Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the shaft assembly and overrunning clutch as a unit.
    NOTE: Note the direction of the lever before removing.
    Fig 5: Removing Shaft Assembly And Overrunning Clutch
    G03813204Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the overrunning clutch from shaft assembly as follows:
    1. Remove the stopper from ring by lightly tapping the stopper with an appropriate tool (such as a fit socket wrench).
    2. Remove the ring, stopper and clutch from shaft.
      Fig 6: Removing Ring, Stopper And Clutch From Shaft
      G03813205Courtesy of SUBARU OF AMERICA, INC.