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Home >> Subaru >> 2005 >> Forester XT, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection - Fuel Systems (H4DOTC) >> Fuel Filler Pipe >> Removal

Fuel Filler Pipe: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel on the floor.
  1. Release the fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , Procedure, Fuel. >
  2. Open the fuel filler flap lid and remove the filler cap.
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G03806424Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the screws holding packing in place.
    Fig 2: Removing Screws
    G03806425Courtesy of SUBARU OF AMERICA, INC.
  5. Lift-up the vehicle.
  6. Remove the rear right side wheel nuts.
  7. Remove the rear right side wheel.
    Fig 3: Removing Rear Right Side Wheel Nuts
    G03806426Courtesy of SUBARU OF AMERICA, INC.
  8. Drain the fuel from the fuel tank. Set a container under the vehicle and remove the drain plug from the fuel tank.
    Fig 4: Draining Fuel From Fuel Tank
    G03806427Courtesy of SUBARU OF AMERICA, INC.
  9. Tighten the fuel drain plug.

    Tightening torque: 

    26 N.m (2.65 kgf-m, 19.2 ft-lb) 

    Fig 5: Tightening Fuel Drain Plug
    G03806428Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the fuel filler pipe protector.
    Fig 6: Removing Fuel Filler Pipe Protector
    G03806429Courtesy of SUBARU OF AMERICA, INC.
  11. Separate the evaporation hoses from the clip of fuel filler pipe.
    Fig 7: Separating Evaporation Hoses From Clip Of Fuel Filler Pipe
    G03806430Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect the evaporation hoses from the pipes.
    Fig 8: Disconnecting Evaporation Hoses From Pipes
    G03806431Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the bolts which hold the fuel filler pipe bracket on the body.
    Fig 9: Removing Bolts
    G03806432Courtesy of SUBARU OF AMERICA, INC.
  14. Loosen the clamp and separate the fuel filler hose (A) from the fuel filler pipe.
  15. Loosen the clip and separate the evaporation hose (B).
    Fig 10: Separating Fuel Filler Hose From Fuel Filler Pipe
    G03806433Courtesy of SUBARU OF AMERICA, INC.
    Fig 11: Separating Evaporation Hose
    G03806434Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the fuel filler pipe to under side of the vehicle.
  17. Remove the evaporation pipe together with clip from the body.
    Fig 12: Removing Fuel Filler Pipe To Under Side Of Vehicle
    G03806435Courtesy of SUBARU OF AMERICA, INC.