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Home >> Subaru >> 2005 >> Forester XT, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission (4AT) >> Converter Case >> Installation

Converter Case: Installation

  1. Check the appearance of each component and clean.
  2. Force-fit the new oil seal to the converter case with ST.

    ST 398437700 DRIFT

    Fig 1: Installing New Oil Seal To Converter Case Using Drift ST 398437700
    G03807492Courtesy of SUBARU OF AMERICA, INC.
  3. Install the differential assembly to the case. < Ref. to INSTALLATION , Front Differential Assembly. >
  4. Install the left and right side retainers. < Ref. to ADJUSTMENT , Front Differential Assembly. >
  5. Install the new seal pipe to the converter case.
    Fig 2: Installing New Seal Pipe To Converter Case
    G03807493Courtesy of SUBARU OF AMERICA, INC.
  6. Install the new rubber seal to the converter case.
    Fig 3: Installing New Rubber Seal To Converter Case
    G03807494Courtesy of SUBARU OF AMERICA, INC.
  7. Apply proper amount of liquid gasket to the entire converter case mating surface.

    Liquid gasket: 

    THREE BOND 1215 (Part No. 004403007) 

    Fig 4: Applying Proper Amount Of Liquid Gasket To Entire Converter Case Mating Surface
    G03807495Courtesy of SUBARU OF AMERICA, INC.
  8. Install the converter case assembly without damaging bushing and oil seal.

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.4 ft-lb) 

    Fig 5: Installing Converter Case Assembly
    G03807496Courtesy of SUBARU OF AMERICA, INC.
  9. Insert inhibitor switch connector and transmission connector into stay.
  10. Install air breather hose. < Ref. to INSTALLATION , Air Breather Hose. >
  11. Install the ATF cooler pipes. < Ref. to INSTALLATION , ATF Cooler Pipe and Hose. >
  12. Install the oil charge pipe with O-ring. < Ref. to INSTALLATION , Oil Charge Pipe. >
  13. Insert the input shaft while turning lightly by hand and verify the protrusion amount.

    Normal protrusion A: 

    50 - 55 mm (1.97 - 2.17 in) 

    Fig 6: Identifying Normal Protrusion A
    G03807497Courtesy of SUBARU OF AMERICA, INC.
  14. Install the torque converter clutch assembly. < Ref. to INSTALLATION , Torque Converter Clutch Assembly. >
  15. Install the transmission assembly to the vehicle. < Ref. to INSTALLATION , Automatic Transmission Assembly. >