Fuel Tank: Installation

Support fuel tank with transmission jack and push fuel tank harness into access hole with grommet.
Set fuel tank and temporarily tighten bolts of fuel tank bands.
WARNING: A helper is required to perform this work.

Fig 1: Setting Fuel Tank And Temporarily Tighten Bolts Of Fuel Tank Bands
Courtesy of SUBARU OF AMERICA, INC.
Connect air vent hose (A) to evaporation pipe assembly and connect evaporation hose (H) to pressure control solenoid valve.

Fig 2: Connecting Air Vent Hose To Evaporation Pipe Assembly And Evaporation Hose
Courtesy of SUBARU OF AMERICA, INC.
Connect fuel filler hose (A) and fuel tank pressure sensor hose (B).

Fig 3: Connecting Fuel Filler Hose And Fuel Tank Pressure Sensor Hose
Courtesy of SUBARU OF AMERICA, INC.
Tighten band mounting bolts.
Tightening torque:

33 N.m (3.4 kgf-m, 25 ft-lb)

Fig 4: Tightening Band Mounting Bolts
Courtesy of SUBARU OF AMERICA, INC.
Install rear side fuel tank cover.
Tightening torque:

18 N.m (1.8 kgf-m, 13.0 ft-lb)

Fig 5: Installing Rear Side Fuel Tank Cover
Courtesy of SUBARU OF AMERICA, INC.
Install rear suspension assembly.
WARNING: A helper is required to perform this work.
1. Support rear suspension assembly and then tighten bolts which secure rear suspension assembly.
  Tightening torque:
  
  T1: 172 N.m (17.5 kgf-m, 127 ft-lb)
  
  T2: 108 N.m (11.0 kgf-m, 80 ft-lb)
  
  T3: 66 N.m (6.7 kgf-m, 48 ft-lb)
  
  Fig 6: Identifying Tighten Bolts On Rear Suspension Assembly
  Courtesy of SUBARU OF AMERICA, INC.
2. Tighten bolt which holds rear shock absorber to rear suspension arm. < Ref. to INSTALLATION , Link Upper . >
Tightening torque:

157 N.m (16 kgf-m, 116 ft-lb)

Fig 7: Tightening Bolt And Holding Rear Shock Absorber To Rear Suspension Arm
Courtesy of SUBARU OF AMERICA, INC.
Install rear brake caliper. < Ref. to INSTALLATION , Rear Disc Brake Assembly . >

Fig 8: Installing Rear Brake Caliper
Courtesy of SUBARU OF AMERICA, INC.
Tighten bolts which hold rear brake hoses holding bracket.
Tightening torque:

33 N.m (3.4 kgf-m, 25 ft-lb)

Fig 9: Tightening Bolts And Holding Rear Brake Hoses Holding Bracket
Courtesy of SUBARU OF AMERICA, INC.
Install parking brake cable to cabin by forcibly pushing it forward.
Tighten bolts which hold parking brake cable holding bracket.
Tightening torque:

18 N.m (1.8 kgf-m, 13.0 ft-lb)

Fig 10: Tightening Bolts And Holding Parking Brake Cable Holding Bracket (1 Of 2)
Courtesy of SUBARU OF AMERICA, INC.

Tightening torque:

32 N.m (3.3 kgf-m, 23.9 ft-lb)

Fig 11: Tightening Bolts And Holding Parking Brake Cable Holding Bracket (2 Of 2)
Courtesy of SUBARU OF AMERICA, INC.
Connect connector to ABS sensor.

Fig 12: Connecting Connector To ABS Sensor
Courtesy of SUBARU OF AMERICA, INC.
Install propeller shaft. < Ref. to INSTALLATION , Propeller Shaft . >
Install rear exhaust pipe and muffler.
NOTE: To facilitate the procedure, apply a coat of SUBARU CRC to matching area of rubber cushions in advance.

SUBARU CRC (Part No. 004301003)
1. Install left and right rubber cushions.
  
  Fig 13: Installing Left And Right Rubber Cushions
  Courtesy of SUBARU OF AMERICA, INC.
2. Install front rubber cushion and attach muffler assembly.
  
  Fig 14: Installing Front Rubber Cushion And Attach Muffler Assembly
  Courtesy of SUBARU OF AMERICA, INC.
3. Install rear exhaust pipe to center exhaust pipe.
  Tightening torque:
  
  18 N.m (1.8 kgf-m, 13.0 ft-lb)
  
  Fig 15: Installing Rear Exhaust Pipe To Center Exhaust Pipe
  Courtesy of SUBARU OF AMERICA, INC.
Install front side fuel tank cover.
Tightening torque:

18 N.m (1.8 kgf-m, 13.0 ft-lb)

Fig 16: Installing Front Side Fuel Tank Cover (1 Of 2)
Courtesy of SUBARU OF AMERICA, INC.

Fig 17: Installing Front Side Fuel Tank Cover (2 Of 2)
Courtesy of SUBARU OF AMERICA, INC.
Install rear wheel.
Lower the vehicle.
Tighten wheel nuts to rear wheel.
Install parking brake cable. < Ref. to INSTALLATION , Parking Brake Cable . >
Install console box. < Ref. to INSTALLATION , Console Box . >
Connect fuel hoses and hold them with quick connector. < Ref. to , INSTALLATION , Fuel Delivery, Return and Evaporation Lines. >

Fig 18: Connecting Fuel Hoses And Holding Them With Quick Connector
Courtesy of SUBARU OF AMERICA, INC.
Connect evaporation pipe and hold it with quick connector. < Ref. to , INSTALLATION , Fuel Delivery, Return and Evaporation Lines. >

Fig 19: Connecting Evaporation Pipe And Holding It With Quick Connector
Courtesy of SUBARU OF AMERICA, INC.
Install pipe protector.

Fig 20: Installing Pipe Protector
Courtesy of SUBARU OF AMERICA, INC.
Install rear pillar trim. < Ref. to INSTALLATION , Rear Pillar Trim . >
Connect fuel jet pump hose.

Fig 21: Connecting Fuel Jet Pump Hose
Courtesy of SUBARU OF AMERICA, INC.
Connect connector to fuel sub level sensor.

Fig 22: Connecting Connector To Fuel Sub Level Sensor
Courtesy of SUBARU OF AMERICA, INC.
Install sub service hole cover.

Fig 23: Installing Sub Service Hole Cover
Courtesy of SUBARU OF AMERICA, INC.
Connect connectors to fuel tank cord and plug service hole with grommet.

Fig 24: Connecting Connectors To Fuel Tank Cord And Plug Service Hole With Grommet
Courtesy of SUBARU OF AMERICA, INC.
Install holder clip which secures fuel tank cord on bracket.

Fig 25: Installing Holder Clip Which Secures Fuel Tank Cord On Bracket
Courtesy of SUBARU OF AMERICA, INC.
Set rear seat and floor mat.
Connect connector to fuel pump relay.

Fig 26: Connecting Connector To Fuel Pump Relay
Courtesy of SUBARU OF AMERICA, INC.
Adjust parking brake lever stroke. < Ref. to ADJUSTMENT , Parking Brake Lever . >
Check wheel alignment and adjust if necessary. < Ref. to INSPECTION , Wheel Alignment . >