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Home >> Subaru >> 2005 >> Baja Base, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transmission And Differential >> Front Differential Assembly >> Disassembly >> Differential Case Assembly

Differential Case Assembly

  1. Remove the right and left snap rings from differential, and then remove the two axle drive shafts. (Non-TURBO model)
    NOTE: During reassembly, reinstall each axle drive shaft in the same place from which it was removed.
  2. Loosen the twelve bolts and remove the hypoid driven gear.
    Fig 1: Loosening Bolts And Removing Hypoid Driven Gear
    G03751113Courtesy of SUBARU OF AMERICA, INC.
  3. Drive out the straight pin from differential assembly toward hypoid driven gear.

    ST 899904100 REMOVER

    Fig 2: Removing Straight Pin From Differential Assembly Using Remover ST899904100
    G03751114Courtesy of SUBARU OF AMERICA, INC.
  4. Pull out the pinion shaft, and remove the differential bevel pinion and gear and washer.
    Fig 3: Removing Differential Bevel Pinion And Gear And Washer
    G03751115Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the roller bearing using ST.

    ST 899524100 PULLER SET

    Fig 4: Removing Roller Bearing Using Puller Set ST899524100
    G03751116Courtesy of SUBARU OF AMERICA, INC.