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Home >> Subaru >> 2005 >> Baja Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Torque Converter Clutch Case >> Installation

Torque Converter Clutch Case: Installation

  1. Check the appearance of each component and clean.
  2. Force-fit the oil seal to the torque converter clutch case with ST.

    ST 398437700 DRIFT

    Fig 1: Installing Oil Seal To Torque Converter Clutch Case Using Drift ST398437700
    G03750612Courtesy of SUBARU OF AMERICA, INC.
  3. Install the differential assembly to the case. < Ref. to , INSTALLATION . >
  4. Install the left and right side retainers. < Ref. to , ADJUSTMENT . >
  5. Install the new seal pipe to the torque converter clutch case.
    Fig 2: Installing New Seal Pipe To Torque Converter Clutch Case
    G03750613Courtesy of SUBARU OF AMERICA, INC.
  6. Install the rubber seal to the torque converter clutch case.
    Fig 3: Installing Rubber Seal To Torque Converter Clutch Case
    G03750614Courtesy of SUBARU OF AMERICA, INC.
  7. Apply proper amount of liquid gasket to the entire torque converter clutch case mating surface.

    Liquid gasket: 

    THREE BOND 1215 (Part No. 004403007) 

    Fig 4: Applying Proper Amount Of Liquid Gasket To Entire Torque Converter Clutch Case Mating Surface
    G03750615Courtesy of SUBARU OF AMERICA, INC.
  8. Install the torque converter clutch case assembly without damaging bush and oil seal and secure with six bolts and four nuts.

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.4 ft-lb) 

    Fig 5: Installing Torque Converter Clutch Case Assembly
    G03750616Courtesy of SUBARU OF AMERICA, INC.
  9. Insert inhibitor switch and transmission connector into stay.
  10. Install air breather hose. < Ref. to , INSTALLATION . >
  11. Install the oil cooler pipes. < Ref. to , INSTALLATION . >
  12. Install the oil charger pipe with O-ring. < Ref. to , INSTALLATION . >
  13. Insert the input shaft while turning lightly by hand and verify the protrusion amount.

    Normal protrusion A: 

    50 - 55 mm (1.97 - 2.17 in) 

    Fig 6: Inserting Input Shaft While Turning Lightly By Hand And Verifying Protrusion Amount
    G03750617Courtesy of SUBARU OF AMERICA, INC.
  14. Install the torque converter clutch assembly. < Ref. to , INSTALLATION . >
  15. Install the transmission assembly to the vehicle. < Ref. to , INSTALLATION . >