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Home >> Subaru >> 2004 >> Outback Base, 4D Sedan >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Torque Converter Clutch Case >> Installation

Torque Converter Clutch Case: Installation

  1. Check the appearance of each component and clean.
  2. Force-fit the oil seal to the torque converter clutch case with ST.

    ST 398437700 DRIFT

    Fig 1: Forcing-Fit Oil Seal To Torque Converter Clutch Case Using Special Tool
    G00924153Courtesy of SUBARU OF AMERICA, INC.
  3. Install the differential assembly to the case. Refer to INSTALLATION .
  4. Install the left and right side retainers. Refer to ADJUSTMENT .
  5. Install the new seal pipe to the torque converter clutch case.
    Fig 2: Installing Seal Pipe To Torque Converter Clutch Case
    G00924154Courtesy of SUBARU OF AMERICA, INC.
  6. Install the rubber seal to the torque converter clutch case.
    Fig 3: Installing Rubber Seal To Torque Converter Clutch Case
    G00924155Courtesy of SUBARU OF AMERICA, INC.
  7. Apply proper amount of liquid gasket to the entire torque converter clutch case mating surface.
    1. Liquid gasket: THREE BOND 1215 (Part No. 004403007) 
    Fig 4: Applying Proper Amount Of Liquid Gasket To Entire Torque Converter Clutch Case Mating Surface
    G00924156Courtesy of SUBARU OF AMERICA, INC.
  8. Install the torque converter clutch case assembly without damaging bush and oil seal and secure with six bolts and four nuts.
    1. Tightening torque: 41 N.m (4.2 kgf-m, 30.4 ft-lb) 
    Fig 5: Installing Torque Converter Clutch Case Assembly
    G00924157Courtesy of SUBARU OF AMERICA, INC.
  9. Insert inhibitor switch and transmission connector into stay.
  10. Install air breather hose. Refer to INSTALLATION .
  11. Install the oil cooler pipes. Refer to INSTALLATION .
  12. Install the oil charger pipe with O-ring. Refer to INSTALLATION .
  13. Insert the input shaft while turning lightly by hand and verify the protrusion amount.
    1. Normal protrusion A: 50 - 55 mm (1.97 - 2.17 in) 
    Fig 6: Inserting Input Shaft
    G00924158Courtesy of SUBARU OF AMERICA, INC.
  14. Install the torque converter clutch assembly. Refer to INSTALLATION .
  15. Install the transmission assembly to the vehicle. Refer to INSTALLATION .