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Home >> Subaru >> 2004 >> Outback Base, 4D Sedan >> Repair and Diagnosis >> External Pages >> Different car >> Section 45 (Front Suspension) >> Removal & Installation >> Front Knuckle/Hub Assembly >> Installation

Front Knuckle/Hub Assembly: Installation

WARNING: This page is about a different car, the 2003 Subaru Impreza and 2002 Subaru Impreza. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install transverse link ball joint to housing.
    CAUTION: Use new self-locking nut.
  2. While aligning alignment mark on camber adjusting bolt head, connect housing and strut.
  3. Install ABS sensor on housing (only vehicle equipped with ABS).
  4. Install disc rotor on the hub.
  5. Install disc brake caliper on the housing.
  6. Install front axle shaft.
  7. Connect stabilizer link.
    CAUTION: When connecting, DO NOT hit cap at the bottom of tie-rod end with hammer.
    NOTE: Tighten castle nut to specification. See TORQUE SPECIFICATIONS , then tighten further within 60° until cotter pin hole is aligned with a slot in the nut.
  8. Connect the tie-rod end ball joint and knuckle arm with a castle nut, and insert the cotter pin into the tie-rod end. See Figure.
    CAUTION:
    • Use a new axle nut.
    • Always tighten axle nut before installing wheel on vehicle. If wheel is installed and comes in contact with ground when axle nut is loose, wheel bearings may be damaged.
    • Be sure to tighten axle nut to specification. See TORQUE SPECIFICATIONS . DO NOT overtighten it as this may damage wheel bearing.
  9. While depressing brake pedal, tighten axle nut and lock it securely.
  10. After tightening axle nut, lock it securely. See Fig 1.
  11. Install wheel and tighten wheel nuts to specification. See TORQUE SPECIFICATIONS .
Fig 1: Locking Axle Nut Securely
G00329271Courtesy of SUBARU OF AMERICA, INC.