Fuel Filler Pipe: Removal

WARNING:

Place "NO FIRE" signs near the working area.
Be careful not to spill fuel on the floor.

Drain fuel from fuel tank. Refer to FUEL .
Remove rear exhaust pipe and muffler.
NOTE: To facilitate removal, apply a coat of SUBARU CRC to matching area of rubber cushions in advance.

SUBARU CRC (Part No. 004301003)
1. Separate rear exhaust pipe from front exhaust pipe.
  
  Fig 1: Separating Rear Exhaust Pipe From Front Exhaust Pipe
  Courtesy of SUBARU OF AMERICA, INC.
2. Remove left and right rubber cushions.
  CAUTION: Be careful not to pull down muffler.
  
  Fig 2: Removing Left And Right Rubber Cushions
  Courtesy of SUBARU OF AMERICA, INC.
3. Remove front rubber cushion and detach muffler assembly.
  
  Fig 3: Removing Front Rubber Cushion And Detach Muffler Assembly
  Courtesy of SUBARU OF AMERICA, INC.
Remove heat sealed cover.

Fig 4: Removing Heat Sealed Cover
Courtesy of SUBARU OF AMERICA, INC.
Place transmission jack under sub frame.

Fig 5: Placing Transmission Jack Under Sub Frame
Courtesy of SUBARU OF AMERICA, INC.
Remove bolt which holds rear shock absorber to rear suspension arm.

Fig 6: Removing Rear Shock Absorber Bolt
Courtesy of SUBARU OF AMERICA, INC.
Remove bolts which hold rear sub frame on body.

Fig 7: Removing Bolts Which Hold Rear Sub Frame On Body
Courtesy of SUBARU OF AMERICA, INC.
Lower the rear sub frame.
CAUTION: Be sure to lower sub frame slowly.

A = 150 mm (5.91 in)

Fig 8: Lowering The Rear Sub Frame
Courtesy of SUBARU OF AMERICA, INC.
Remove fuel filler pipe protector.

Fig 9: Installing Fuel Filler Pipe Protector
Courtesy of SUBARU OF AMERICA, INC.
Disconnect air vent hose (A) and evaporation hose (B) from evaporation pipe assembly.
Disconnect evaporation hose (C) from pressure control solenoid valve.

Fig 10: Disconnecting Evaporation Hose
Courtesy of SUBARU OF AMERICA, INC.
Remove bolt which holds evaporation pipe assembly on body.

Fig 11: Removing Bolt Which Holds Evaporation Pipe Assembly
Courtesy of SUBARU OF AMERICA, INC.
Disconnect fuel filler hose.
Remove bolt which holds fuel pressure sensor on fuel filler pipe and remove bolt which holds fuel filler pipe on body.

Fig 12: Removing Bolt Which Holds Fuel Pressure Sensor
Courtesy of SUBARU OF AMERICA, INC.
Disconnect canister hose from evaporation pipe assembly.

Fig 13: Disconnecting Canister Hose From Evaporation Pipe Assembly
Courtesy of SUBARU OF AMERICA, INC.
Disconnect evaporation hose (O) from fuel filler pipe.

Fig 14: Disconnecting Evaporation Hose (O) From Fuel Filler Pipe
Courtesy of SUBARU OF AMERICA, INC.
Remove bolt which holds fuel filler pipe to body.

Fig 15: Removing Bolt Which Holds Fuel Filler Pipe To Body
Courtesy of SUBARU OF AMERICA, INC.
Remove fuel filler pipe to under side of the vehicle.