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Home >> Subaru >> 2004 >> Impreza RS, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4SO) >> Fuel Tank >> Removal

Fuel Tank: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel on the floor.
  1. Set the vehicle on a lift.
  2. Release the fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , Operation, Fuel.>
  3. Drain the fuel from the fuel tank. < Ref. to DRAINING FUEL , Operation, Fuel.>
  4. Remove the rear seat.
  5. Disconnect the connector (A) of fuel tank cord to the rear harness.
  6. Push the grommet (B) which holds the fuel tank cord on floor panel into under the body.
    Fig 1: Disconnecting Connector (A) Of Fuel Tank Cord To Rear Harness
    G00800628Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the rear crossmember. < Ref. to CROSSMEMBER , Rear Crossmember. >
  8. Move the clamp, and disconnect the evaporation hose from canister.
    Fig 2: Disconnecting Evaporation Hose From Canister
    G00800629Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the connector from pressure control solenoid valve.
  10. Disconnect the connector from drain valve.
    Fig 3: Disconnecting Connector From Drain Valve
    G00800630Courtesy of SUBARU OF AMERICA, INC.
  11. Loosen the clamp and disconnect the fuel filler hose (A) and evaporation hose (B) from the fuel filler pipe.
    Fig 4: Disconnecting Fuel Filler Hose (A) & Evaporation Hose (B) From Fuel Filler Pipe
    G00800631Courtesy of SUBARU OF AMERICA, INC.
  12. Move the clips, and disconnect the quick connector. < Ref. to REMOVAL , Fuel Delivery, Return And Evaporation Lines. >
  13. Disconnect the fuel hoses.
    Fig 5: Identifying Fuel Hoses
    G00800632Courtesy of SUBARU OF AMERICA, INC.
  14. Support the fuel tank with a transmission jack, remove the bolts from bands and dismount the fuel tank from the vehicle.
    WARNING: An assistant is required to perform this work.
    Fig 6: Identifying Fuel Tank Bands & Bolts
    G00800633Courtesy of SUBARU OF AMERICA, INC.