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Home >> Subaru >> 2004 >> Impreza RS, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4SO) >> Fuel Tank >> Installation

Fuel Tank: Installation

  1. Support the fuel tank with a transmission jack and push the fuel tank harness into the access hole with the grommet.
  2. Set the fuel tank and temporarily tighten the bolts of fuel tank bands.
    WARNING: An assistant is required to perform this work.
    Fig 1: Identifying Fuel Tank Bands & Bolts
    G00800634Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the fuel filler hose (A) and air vent hose (B).
    Fig 2: Connecting Fuel Filler Hose & Air Vent Hose
    G00800635Courtesy of SUBARU OF AMERICA, INC.
  4. Connect the fuel hoses, and hold them with clips and quick connector. < Ref. to REMOVAL , Fuel Delivery, Return And Evaporation Lines. >
    Fig 3: Connecting Fuel Hoses
    G00800636Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the connector to the drain valve.
    Fig 4: Connecting Connector To Drain Valve
    G00800637Courtesy of SUBARU OF AMERICA, INC.
  6. Connect the connector to the pressure control solenoid valve.
  7. Connect the evaporation hose to the canister and secure with the clamp.
    Fig 5: Connecting Evaporation Hose To Canister & Secure With Clamp
    G00800638Courtesy of SUBARU OF AMERICA, INC.
  8. Tighten the band mounting bolts.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 25 ft-lb) 

    Fig 6: Tightening Band Mounting Bolts
    G00800639Courtesy of SUBARU OF AMERICA, INC.
  9. Install the rear crossmember. < Ref. to INSTALLATION , Rear Crossmember. >
  10. Connect the connectors (A) to the fuel tank cord and plug the service hole with grommet (B).
    Fig 7: Connecting Connectors (A) To Fuel Tank Cord & Plug Service Hole With Grommet
    G00800640Courtesy of SUBARU OF AMERICA, INC.
  11. Set the rear seat and floor mat.
  12. Connect the connector to the fuel pump relay.
    Fig 8: Connecting Connector To Fuel Pump Relay
    G00800641Courtesy of SUBARU OF AMERICA, INC.