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Home >> Subaru >> 2004 >> Forester XT, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) (H4DOTC) >> Fuel filler Pipe >> Removal

Fuel filler Pipe: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel on the floor.
  1. Release the fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , Fuel . >
  2. Open the fuel filler flap lid and remove the filler cap.
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G00966414Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the screws holding packing in place.
    Fig 2: Identifying Screws Holding Packing In Place
    G00966415Courtesy of SUBARU OF AMERICA, INC.
  5. Lift-up the vehicle.
  6. Remove the rear right side wheel nuts.
  7. Remove the rear right side wheel.
    Fig 3: Identifying Rear Right Side Wheel
    G00966416Courtesy of SUBARU OF AMERICA, INC.
  8. Drain the fuel from the fuel tank. Set a container under the vehicle and remove the drain plug from the fuel tank.
    Fig 4: Identifying Drain Plug
    G00966417Courtesy of SUBARU OF AMERICA, INC.
  9. Tighten the fuel drain plug.
    1. Tightening torque: 26 N.m (2.65 kgf-m, 19.2 ft-lb) 
    Fig 5: Tightening Fuel Drain Plug
    G00966418Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the fuel filler pipe protector.
    Fig 6: Identifying Fuel Filler Pipe Protector
    G00966419Courtesy of SUBARU OF AMERICA, INC.
  11. Separate the evaporation hoses from the clip of fuel filler pipe.
    Fig 7: Identifying Evaporation Hoses
    G00966420Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect the evaporation hoses from the pipes.
    Fig 8: Identifying Evaporation Hoses From Pipes
    G00966421Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the bolts which hold the fuel filler pipe bracket on the body.
    Fig 9: Identifying Fuel Filler Pipe Bracket
    G00966422Courtesy of SUBARU OF AMERICA, INC.
  14. Loosen the clamp and separate the fuel filler hose (A) from the fuel filler pipe.
  15. Loosen the clip and separate the evaporation hose (B).
    Fig 10: Identifying Evaporation Hose
    G00966423Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the fuel filler pipe to under side of the vehicle.
  17. Remove the evaporation pipe together with clip from the body.
    Fig 11: Identifying Evaporation Pipe
    G00966424Courtesy of SUBARU OF AMERICA, INC.