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Home >> Subaru >> 2004 >> Forester X, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 135 (Cooling System) >> Water Pump >> Installation >> Turbo Model

Turbo Model

WARNING: This page is about a different car, the 2005 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the water pump onto cylinder block (LH).
    NOTE:
    • Replace the gasket with a new one.
    • When installing the water pump, tighten bolts in two stages in alphabetical sequence as shown in the figure.

    Tightening torque: 

    First: 

    12 N.m (1.2 kgf-m, 8.7 ft-lb) 

    Second: 

    12 N.m (1.2 kgf-m, 8.7 ft-lb) 

    Fig 1: Installing Water Pump Onto Cylinder Block (LH)
    G03805718Courtesy of SUBARU OF AMERICA, INC.
  2. Connect the hose to water pump.
  3. Install the tensioner bracket.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.1 ft-lb) 

    Fig 2: Installing Tensioner Bracket
    G03805719Courtesy of SUBARU OF AMERICA, INC.
  4. Install the belt cover No. 2 (LH).

    Tightening torque: 

    5 N.m (0.5 kgf-m, 3.6 ft-lb) 

    Fig 3: Installing Belt Cover No. 2 (LH)
    G03805720Courtesy of SUBARU OF AMERICA, INC.
  5. Install the cam sprockets (LH) by using ST. ST 499207400 CAM SPROCKET WRENCH

    Tightening torque: 

    30 N.m (3.0 kgf-m, 22.1 ft-lb), and then tighten 45° furthermore 

    Fig 4: Installing Cam Sprockets (LH) Using Cam Sprocket Wrench ST 499207400 (1 Of 2)
    G03805721Courtesy of SUBARU OF AMERICA, INC.

    ST 499977500 CAM SPROCKET WRENCH

    Tightening torque: 

    30 N.m (3.0 kgf-m, 22.1 ft-lb), and then tighten 45° furthermore 

    Fig 5: Installing Cam Sprockets (LH) Using Cam Sprocket Wrench ST 499207400 (2 Of 2)
    G03805722Courtesy of SUBARU OF AMERICA, INC.
  6. Install the camshaft position sensor. < Ref. to INSTALLATION , Camshaft Position Sensor. >
  7. Install the belt idler No. 2 (C).
  8. Install the belt idler (B).
  9. Install the automatic belt tension adjuster (A) which has tension rod held by pin. < Ref. to Automatic Belt Tension Adjuster, INSPECTION , Timing Belt. >

    Tightening torque: 

    39 N.m (4.0 kgf-m, 28.9 ft-lb) 

    Fig 6: Installing Automatic Belt Tension Adjuster
    G03805723Courtesy of SUBARU OF AMERICA, INC.
  10. Install the timing belt. < Ref. to INSTALLATION , Timing Belt. >
  11. Install the crank pulley. < Ref. to INSTALLATION , Crank Pulley. >
  12. Install the V-belts. < Ref. to INSTALLATION , V-Belt. >
  13. Install the radiator. < Ref. to INSTALLATION , Radiator. >